Analytical Balance Calibration Guide.

Calibrating Your Balance.

Scale calibration is an essential part to maintaining scale accuracy. When there is a wide gap between calibrations, then you most likely have lost accuracy.

When it comes to calibrating a lab balance, there is a bit more that needs to be considered. Calibrating an analytical balance is a process that ensures the accuracy and precision of the measurements taken with the balance. It is an important step in the maintenance of any laboratory equipment, and should be done regularly to ensure reliable results. There are several methods for calibrating an analytical balance, and the specific method used may vary depending on the make and model of the balance.

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1. Check the balance for physical stability and level. Before calibrating the balance, make sure that it is stable and level. A balance that is not stable or level will not give accurate results, no matter how well it is calibrated.

2. Check the balance for any damage or wear. Look for any signs of damage or wear, such as cracks in the weighing pan or damage to the calibration weights. If the balance is damaged or worn, it may not give accurate results and should be repaired or replaced.

3. Clean the balance and weighing pan. Make sure that the balance and weighing pan are clean and free of any dirt or debris that could interfere with the calibration process.

4. Perform a simple calibration. Many analytical balances have a simple calibration function that allows you to calibrate the balance using a set of internal weights. Follow the manufacturer's instructions for performing a simple calibration.

5. Perform a linearity test. A linearity test is used to check the balance's accuracy over a range of weights. To perform a linearity test, you will need a set of calibration weights that cover a range of values. Place each weight on the balance in turn, and compare the reading to the known value of the weight. If the balance is accurate, the readings should match the known values within the balance's specified accuracy.

6. Perform a sensitivity test. A sensitivity test is used to check the balance's ability to detect small changes in weight. To perform a sensitivity test, you will need a set of calibration weights that cover a range of values, including very small weights. Place each weight on the balance in turn, and compare the reading to the known value of the weight. If the balance is sensitive enough, it should be able to detect small changes in weight and give accurate readings for the small weights.

7. Record the calibration results. After completing the calibration process, record the results in a log book or electronic record. This will allow you to track the performance of the balance over time and identify any trends or issues that may need to be addressed.

Closing words

Calibrating an analytical balance is an important step in ensuring the accuracy and precision of your measurements. By following these steps and adhering to the manufacturer's instructions, you can ensure that your balance is properly calibrated and ready to provide reliable results.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Crane Scale Maintenance Guide

Keeping Your Crane Scale in Good Health.

A crane scale, also known as a hoist scale or a hanging scale, is a type of industrial weighing device that is used to weigh loads as they are being lifted by a crane. These scales are designed to be rugged and durable, and can withstand the stresses and strains of being used in a heavy-duty industrial environment.

Like any other piece of equipment, however, a crane scale requires regular maintenance and service in order to function properly and ensure accurate readings. Regular maintenance and service can also help to extend the life of the scale and reduce the risk of costly repairs or downtime.

What Goes into crane scale maintenance?

One of the key components of maintenance and service for a crane scale is regular calibration. This involves adjusting the scale to ensure that it is providing accurate readings. Calibration should be performed by a trained professional, who will use specialized equipment to ensure that the scale is accurately measuring the weight of the load.

In addition to regular calibration, it is also important to regularly inspect the scale for any damage or wear. This can include checking for cracks or other damage to the scale's housing, as well as checking the cables and other components for signs of wear or damage. Any damaged or worn parts should be repaired or replaced as soon as possible to ensure the accuracy and safety of the scale.

Keeping your scale Clean

Another important aspect of maintenance and service for a crane scale is regular cleaning. Over time, the scale can become dirty or covered in debris, which can affect its accuracy and performance. It is important to regularly clean the scale, including the housing, cables, and other components, to ensure that it is functioning properly.

Closing Words

Overall, regular maintenance and service are essential for ensuring the accuracy and longevity of a crane scale. By regularly calibrating, inspecting, and cleaning the scale, you can ensure that it is providing accurate readings and help to extend its life. This can help to improve productivity and reduce the risk of costly repairs or downtime.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Weights and Measures Standards: Why They are Important

What Is NTEP and why is it important?

When searching for what scale to purchase for your application, two of the most popular terms you will find is “legal-for-trade” and “NTEP approved”. Generally, in the United States a legal for trade scale must be NTEP approved. So if you are purchasing a scale to use in your business, then you need to make sure that it is shown somewhere on the scale that it is NTEP approved.

Why do we need weights and measures standards?

The weights and measures standard is a set of agreed-upon units of measurement that is used to ensure consistency and accuracy in the measurement of weight, length, volume, and other quantities. This standard is important for a variety of reasons, including enabling fair trade and commerce, ensuring the safety and quality of products, and facilitating scientific research and technological innovation.

The weights and measures standard is established and maintained by national and international organizations. In the United States, the National Institute of Standards and Technology (NIST) is responsible for setting and enforcing the standards for weights and measures. Internationally, the International Bureau of Weights and Measures (BIPM) is the organization that sets the standards for weights and measures, which are used by most countries around the world.

What are the key components for weights and measures?

One of the key components of the weights and measures standard is the system of units, which defines the basic units of measurement for different quantities, such as length, mass, and time. The International System of Units (SI) is the most widely used system of units, and it is based on the meter, kilogram, and second as the base units for length, mass, and time, respectively.

Standardizing the Process

Another important aspect of the weights and measures standard is the development and use of standardized measurement tools and instruments. These tools and instruments, such as rulers, scales, and clocks, are designed to provide accurate and consistent measurements, and are regularly calibrated to ensure that they meet the required standards. Since scales need to be calibrated to retain accuracy, having a weights and measures standard is the way you an ensure that the scales are accurate.

Closing Words

In conclusion, the weights and measures standard is a critical component of modern society, as it ensures consistency and accuracy in the measurement of physical quantities. It is essential for enabling fair trade and commerce, ensuring the safety and quality of products, and facilitating scientific research and technological innovation.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

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Intrinsically Safe Scales: What Are They?

What doe it mean to be intrinsically safe?

Intrinsically safe scales are a type of weighing device that is designed to operate safely in hazardous environments where there is a risk of explosion or fire. These scales are essential for industries that work with highly combustible materials such as oil and gas, chemical processing, and pharmaceutical manufacturing, where the presence of flammable gases or liquids makes the use of standard scales unsafe. In this post, we'll explain what intrinsically safe scales are, how they work, and why they are important for certain industries.

Why use intrinsically safe?

Intrinsically safe scales are designed to prevent the ignition of flammable gases or liquids in the event of a malfunction or failure. This is achieved through the use of special components and construction techniques that limit the amount of electrical energy and heat that the scale can generate. This makes it impossible for the scale to produce enough energy to ignite a flammable gas or liquid, even in the event of a failure. Thus providing an extra layer of safety for workers.

Intrinsically safe scales are typically constructed using materials and components that are non-sparking and non-heat-generating. For example, they may use stainless steel instead of aluminum for the load cells, and may use special cables and connectors that are designed to prevent sparking. Additionally, the scale's electronics may be sealed in an explosion-proof enclosure, and the scale may be equipped with additional safety features such as fuses and over-pressure valves.

Intrinsically Safe Applications.

The use of intrinsically safe scales is important in industries where the presence of flammable gases or liquids makes the use of standard scales unsafe. For example, in the oil and gas industry, intrinsically safe scales are used to weigh containers of flammable liquids, such as gasoline or propane, to ensure that they are properly filled and that the weight is accurately recorded. In the chemical processing industry, intrinsically safe scales are used to weigh chemicals and other materials to ensure that the correct amounts are used in the manufacturing process.

Closing words

In conclusion, intrinsically safe scales are a type of weighing device that is designed to operate safely in hazardous environments where there is a risk of explosion or fire. These scales are essential for industries such as oil and gas, chemical processing, and pharmaceutical manufacturing, where the presence of flammable gases or liquids makes the use of standard scales unsafe. By using intrinsically safe scales, these industries can ensure the safety of their employees and equipment, and can accurately weigh and measure materials without risking ignition.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Tips on maximizing your scale's performance.

Improving Scale Performance.

Scales are important tools for measuring the weight of objects, and they are used in a variety of industries including agriculture, transportation, and manufacturing. Even though they are very useful pieces of equipment, they still have potential to increase efficiency, productivity and performance. To ensure that your scale is providing accurate and reliable measurements, it's important to take steps to maximize its performance. This article will go over five tips on improving your scale’s overall performance. These tips are easy to follow and in most cases DIY friendly.

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1. Calibration: When your scale is being used frequently, there will be a good chance that over time, it will lose its accuracy. Setting up a calibration schedule can help reduce accuracy loss. Regularly calibrate your scale. Calibration is the process of adjusting a scale to ensure that it is providing accurate measurements within its specified tolerance. Most scales should be calibrated at regular intervals, typically every six months to a year. If you are unsure of how to calibrate your scale, consult the manual or contact the manufacturer for guidance.

2. Good Housekeeping: A clean work area and clean tools help reduce the amount of potential errors that can happen due to a messy work site. So the best way to avoid this is to keep your scale clean. Dust, debris, and other contaminants can interfere with the accuracy of a scale, so it's important to keep it clean. Use a soft, damp cloth to clean the platform and display, and avoid using any harsh cleaners or abrasives.

3. Good Form: When weighing an item, one cannot simply carelessly toss a load on to the scale. This can cause damage to the load cells, or the scale or both. Using good form when placing a load onto a scale is a quick way to reduce damage. If the load is a bit difficult to handle, then it is a good idea to get assistance, or use a tool that makes placing the load on the scale a lot safer. Use the correct weighing technique. To ensure accurate measurements, it's important to use the correct technique when weighing objects on a scale. Place the object to be weighed on the center of the scale platform, and avoid bouncing or jarring the scale.

4. Protect Your Investment: The amount of abuse industrial scales take is unprecedented. It is good practice to protect your scale in any way you can. This can be in the form of upgrading or converting your scale to a washdown scale to adapt to an environment with a lot of moisture. Converting or adding a washdown scale can also protect your scale from extreme temperatures. Extreme temperatures can affect the accuracy of a scale, so it's important to protect it from extreme heat or cold. Avoid exposing the scale to temperatures outside of its specified operating range, and be sure to store it in a cool, dry place when not in use. When using larger scales like truck scales, you will want to be aware of possible lightning strikes. Depending on the manufacturer, certain scales have protection from lightning. Looking into those options could prove to be beneficial.

5. Daily Checks: A scale gets a lot of usage from day to day. There is a chance that during each measurement, there could have been something that could potentially cause an inaccuracy issue later down the road. Setting up a daily scale inspection can help you get ahead of any potential issues before they happen. Daily checks can be visual inspections, checking that the scale is reading accurately, and performing daily cleaning to keep the scale running well. Regularly check for errors or incorrect readings. Even with regular calibration and proper use, scales can sometimes experience errors or provide incorrect readings. To help detect and troubleshoot these issues, it's a good idea to regularly check your scale for errors or incorrect readings. Create a daily scale check list to help keep track of the tasks needed to complete during each inspection.

Closing Words

By following these tips, you can help ensure that your scale is providing accurate and reliable measurements. Regular calibration, proper use, and regular checks can help to maximize the performance of your scale and ensure that it continues to provide accurate weight data.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

What Are NIST Traceable Weights?

Improving Accuracy

When it comes to weighing and measuring, it's important to have confidence in the accuracy of the equipment and tools being used. This is where NIST traceable weights come into play. But what exactly do these weights mean and why are they important? In this post, we'll explain what NIST traceable weights are and why they are essential for ensuring the accuracy of weighing and measuring devices. This article will focus on NIST and how their test weights are used in weights and measures.

What is NIST?

NIST, or the National Institute of Standards and Technology, is a federal agency within the U.S. Department of Commerce that is responsible for promoting innovation and industrial competitiveness. One of the ways it does this is by developing and disseminating standard reference materials, such as weights, that are used to calibrate and verify the accuracy of weighing and measuring devices.

What does it mean to be traceable?

Weights that are traceable to NIST standards are those that have been calibrated using a traceable reference standard, such as a primary mass standard, and are traceable to the international system of units (SI). This means that the weights have been measured and compared against a standard that is traceable to the SI, ensuring that they are accurate and consistent with international standards.

Why traceable weights are important.

Using NIST traceable weights is important for several reasons. First and foremost, it ensures that the weights being used are accurate and reliable. This is crucial for ensuring the accuracy of the weighing and measuring devices that they are used to calibrate. For example, if a truck scale is calibrated using weights that are not traceable to NIST standards, there is a risk that the scale will not provide accurate measurements of the weight of the trucks passing over it.

Benefits of nist weights?

In addition to ensuring accuracy, using NIST traceable weights also helps to promote consistency and comparability. By using weights that are traceable to the same reference standards, different weighing and measuring devices can be calibrated and compared to one another, ensuring that they are consistent and provide comparable results. This is important for applications where the results of different measurements need to be compared, such as in research and development or quality control.

Adhering to the regulations and standards is the best way to ensure that your scale is accurate. Following the NIST regulation it the way to accomplish this.

Closing Words

In conclusion, NIST traceable weights are essential for ensuring the accuracy and reliability of weighing and measuring devices. By using weights that have been calibrated and compared against traceable reference standards, it is possible to ensure that the devices are providing accurate and consistent measurements. This is crucial for a wide range of applications, from charging for the weight of goods being transported to conducting research and development. By using NIST traceable weights, you can have confidence in the accuracy of your measurements and the reliability of your equipment.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Features To Look For In Scale Indicators.

Understanding the features you need.

Weigh indicators are electronic devices that are used to measure the weight of an object. They are commonly found in industries such as agriculture, transportation, and manufacturing, where accurate measurements are critical. Weigh indicators come in a variety of shapes and sizes, and they can be equipped with a range of different features to suit different applications.

Understanding the features you need.

Display Size: One common feature of weigh indicators is a digital display. This allows the user to see the weight measurement in real-time, and it can be helpful for recording and tracking weight data. Some weigh indicators also have a built-in printer, which allows the user to print out a record of the measurement for future reference. A good weigh indicator will have a decent sized display that will give you good visibility to record the weight.

Peripheral Support: Another important feature of weigh indicators is the ability to connect to external devices. This can include devices such as load cells, which are used to measure the weight of an object, or other equipment such as computers or printers. By connecting to external devices, weigh indicators can be integrated into larger weighing systems, allowing for more complex and sophisticated measurements.

Advanced Features: Some weigh indicators also have advanced features such as automatic tare, which allows the user to quickly and easily subtract the weight of a container or other packaging from the overall measurement. This can be useful for accurately measuring the weight of the contents of a container without having to manually subtract the weight of the container itself.

Another advanced feature of weigh indicators is the ability to perform automatic calculations. This can include calculations such as determining the average weight of multiple measurements, or calculating the total weight of a batch of items. These features can help to simplify the weighing process and reduce the potential for errors.

Some features needed will be dependent on the environment that your scale and weigh indicator will be located. For example, your scale and indicator will be in a washdown environment. This means that your scale will need to be sprayed down, thus potentially causing water to get inside of the indicator. The feature available for those type of environments you will want are indicators with “washdown” protection. This is usually a stainless steel or a completely sealed indicator that can withstand the extreme conditions that it is in.

CLOSING WORDS

Overall, weigh indicators are versatile and useful tools that can be equipped with a range of different features to suit different applications. From digital displays and printer capabilities to automatic tare and calculation functions, weigh indicators can provide accurate and reliable weight measurements in a variety of settings.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Day in the life of an American Scale Service Coordinator

Coordinating The Day.

Within any company there will be different roles with different responsibilities. Just like any team, everyone has a role to play, and when it comes to ensuring that schedules are kept and that the orders are being completed fall on the shoulders of the company’s Service Coordinator.

Service Coordinators have a lot on their plate and have the responsibility of dispatching techs to multiple work sites to manage client maintenance schedules and repairs. Their job is to make sure that the business runs smoothly so that it can operate at peak performance every day. Service coordinators must ensure that technicians know where they are going and what exactly the job will be for the day. They also keep track of inventory so there are always scales and replacement parts are always in stock.

The service coordinator ensures that the scale technicians are provided with what they need, as well as being able to respond quickly in case there is a service emergency that needs a quick resolution. To truly understand how all of it works, you need to know how a service coordinator  spends their day, and what their responsibilities are. This blogpost will breakdown a typical day for the service coordinator at American Scale Company. 

Morning Check

The service coordinator at American Scale Company starts their day at 7:30 each day. First thing that is done is checking emails and messages. There is a high probability that there will be emails from clients requesting service as well as service technicians requesting parts or tools. 

The main thing is checking in and making sure they fulfill any requests awaiting them. The service coordinator will keep an open line of communication with the service technicians to oversee how they are performing their tasks, and ensure that they have all that they need to complete the job in a timely manner. Essentially the morning is where you get a good scope of what needs to be done.

Note: American Scale Company has 24/7 service, so there is a good chance that there were service orders made during the middle of the night. 

Plan and coordinate activities

Service Coordinators will typically use a variation of an Enterprise Resource Planner (ERP) to set up dispatching, scheduling, quotes and a myriad of other things. It is a good idea to look at an ERP like a command center for service coordinators and the company alike. They use the planning and coordination process to make sure that all activities run smoothly and also to help plan out what the day will look like. Depending on the size of the business, they will have a significant involvement in the scheduling of staff activities. They also usually have to coordinate shipments and other logistics with partners, clients and subcontractors. 

Throughout the day the American Scale service coordinator will answer incoming service requests either via phone call or email. The nature of a service request will vary greatly depending on the client’s needs. For example, there may be a service request where the client has a scale that is not weighing correctly. The inactive scale causes downtime, thus halting the process. The service coordinator then processes the request and coordinates with the available technicians to get the issue resolved in a timely manner. These are the types of ongoing responsibilities that the service coordinator has throughout the day. 

Consistency is Key

One of the main responsibilities as a service coordinator is to manage client service requests. When a client submits a service request, then that means time is of the essence and it is up to the service coordinator to dispatch a technician to their site to get the client back up and running. During the time that you’re working as a service coordinator, you’ll also be responsible for maintaining your clients’ existing service requests. This means that you’ll have to track the status of their current requests and their past communication with you. 

One way a service coordinator will do this at a scale company is by setting up a preventative maintenance (PM) schedule that will automatically dispatch service technicians to the appropriate clients. So for example there can be a client who needs a truck scale calibration done once per month. What in turn happens is that the service coordinator will set that up in the ERP system. 

Supporting Service Technicians 

Service technicians do their best to prepare for the day ahead, but there can still be surprises that will need a speedy solution. This is where the service coordinator’s quick thinking can help the technicians finish the job. A likely scenario would be when a service technician is at a job and it turns out that they need a different part that they don’t have on them. 

Having great communication is a critical skill for a service coordinator. Since they have to keep track of inventory, service orders, technicians as well as incoming inquiries from clients. Besides coordinating the day to day activities, the service coordinator also has a very important support role to the service technicians in the field. 

Close out tasks for the day

At the end of the work day the service coordinator will send out end of the day emails, communicate next day schedules with service technicians as well as any other end of the day procedures that need to be completed. Any end of the day tasks are closed out and ensure that all activities are accounted for. This includes checking that service orders have been completed, schedules are made for the following day, and note anything that needs to attention for the next day. 

Closing Words

Service Coordinators are responsible for ensuring that the services we offer are provided to our clients. They guide service technicians through scheduling, and communication, and provide extra support by providing important service and part information. They regularly meet with their team members to check that the tasks assigned to them are being completed. Ultimately the service coordinator is responsible for how services are completed. They have good communication skills, and can adapt to the ever changing nature of service requests. 

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

The Guide to Scale Rentals

The Guide to Scale Rentals

Bench Scales

Scales, both large and small, greatly impact certain industries with their many features for recording weight data. Sometimes when in need of a scale, but just need it temporarily, then it may be a good idea to look into scale rentals. Often the purchase of weighing equipment is not the most economical or practical option. There will be cases where renting a scale can offer you a quick and reliable alternative while saving costs. In this article we will go over the benefits and drawbacks of scale rentals, and we will also take a look at the industries that tend benefit the most from scale rentals.

Renting vs Buying

When adding an industrial scale to your processing operation, you may wonder if you should purchase a new or go with renting a scale for what you need. One of the main things that you need to consider is how long you need the scale for. For instance, you work in a warehouse and need to do an end of the year inventory and make adjustments. You may only need the scale for the duration of your inventory check. These type of applications use bench scales or counting scales to complete their project. In this case purchasing a scale to only be used once per year would seem like a steep investment with little return. 

The factors that you will want to take into consideration is duration of rental, frequency of use, and what type of items are getting weighed. The reasoning for considering these factors is because they great affect the cost of whether renting is a better option over buying.

Benefits of rental Scales

There are several upsides to going the rental route, and the biggest upside is the potential cost savings. Considering that purchasing an industrial scale is a substantial investment, it can be a lot of upfront costs that may not fit into a budget. Renting a scale can help greatly reduce costs, especially if you only need it for a short amount of time. Below are a list of benefits that come along with renting an industrial scale.

• Rental duration is flexible to your needs

• Pickup and delivery of scales is included

• Setup & calibration is included

• Training on scale operation is available for your employees

• ISO Certified documentation provided with each rental scale

The benefits of renting an industrial scale can definitely give you a speedy solution for your processing operation. If you are a site manager and need to keep the project under a certain budget and have it completed in a certain time frame, then renting a scale can possibly keep you under budget and ahead of deadline.

Best uses for rental scales?

When looking at who are doing more rentals over buying, it usually comes down to the general purpose of needing a scale temporarily. Usually when there is an uptick in scale rentals among, say retail shops, then it most likely is happening around inventory time. These places usually rent a bench scale or counting scale because of their ability to do bulk counting, thus providing the company with a quicker way to check the inventory and make adjustments.

The reasoning for this is because they are checking the inventory on a lot of very small parts. Having to check the inventory on lets say 10,000 screws would take entirely too long to count by hand and update the list. Using a counting scale can take a small sample size (say 10 screws) and then once the weight is calculated it can accurately count a much larger sample size.

Aside from renting smaller scales for inventory, there are other scales like crane and truck scales that you can rent when you are in need of weighing something substantially larger. When working on a construction site or some sort of work site that does not allow you to install a permanent scale, there are portable options available for rental. There are some work sites that do not allow you to excavate for whatever reason and require a less permanent option to complete the project. So renting a portable truck scale is the next solution, because it can be placed on a level surface with temporary ramps and approaches attached to it.

Who are renting scales?

When considering which industries are renting scales the most, it will almost be warehouses and retail shops. But they are not the only industries that benefit from renting a scale. There are places like construction sites, farms, feed mills that also benefit from renting a scale. Below are a few honorable mentions regarding scale rentals.

• Racing industry

• Aircraft

• Fishing (especially fishing tournaments)

• Food industry

• Fairs, Carnivals

• Warehouses (inventory)

• Retail shops

There are a number of industries that use rental scales. Some will use wheel weighers (aircraft), while others may use an axle scale (race cars). Small scale aircrafts benefit greatly from a rental wheel weigher. The reasoning is because making sure that the weights and balances for the aircraft are correct. You may receive inquiries about these particular scales, due to the convenience that comes with them. There are even construction sites that need to rent a crane scale, to ensure the crane isn’t overloaded, thus adding an extra layer of safety to the crew and work site. Ultimately you will be able to find a rental scale for just about any application that you need.

Knowing what to look for

When looking at the scale companies that offer scale rental services, there are a few things you want to consider before renting a scale. The first thing is to see what scales are available for rent. That will greatly impact which direction you decide to go in. From the different types of scales available, then you next have to consider what you need the scale for and what the capacity level that you need. 

Drawbacks to renting a scale

Just like anything that has benefits, there are also drawbacks. When it comes to renting a scale this is no different. Granted the drawbacks to renting a scale may not be equal to the benefits, but it is still good to be aware of the possible issues when renting a scale.

One of the biggest drawbacks when deciding to rent a scale is that you are responsible for returning the scale in working order. That means that for the duration the scale is under your care, you are responsible for any possible damages that may occur. It goes back to the age old saying “you break it, you buy it”. So say for example you have a portable truck scale that you rented for 2 months. Say during the time you were in possession of it there is damage to the scale. If that happens then it is on you to pay for the broken product.

So if a short term rental has the risks of potentially damaging the scale, then you could possibly look into purchasing a truck scale. A good way to combat this, is to ensure that the work site where the scale will be going is void of any obstacles or hazards that could potentially damage your crew or the scale.

Another drawback is that the length of time that the scale is being rented could end up costing more than actually buying the scale outright. Granted there are some variables that come into play, and that is determined by the scale company that you are considering going to. Mainly it is good to really look at the time needed to use the scale. Calculating your schedule will help you to determine to correct length of time to rent the scale.

Closing words

Renting an industrial scale has a lot of positives and can greatly reduce the overall cost of your project. Looking at which scale companies offer you the best options in regards to rental scales, can help make a clear and informed decision. Use this guide as a reference when you are in the need of a rental industrial scale.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

The Quick Guide to Axle Scales

Axle Weigher Basics

Cardinal SWIM Series

Axle scales are a great alternative to larger truck scales. They offer some benefits like cost, size and portability. Since purchasing an axle scale is a pricier investment, it is good to have a decent knowledge base when it comes to purchasing an axle scale. Before you buy an axle scale, here are a few things you should know. In this article we will discuss the factors that can impact your scale purchase.

An axle scale is a valuable piece of equipment for commercial vehicles. There is no better way to determine the weight of your vehicle than investing in an axle scale. In this post, we explain a few things you want to know before purchasing an axle scale. If you're considering an axle scale, here are a few things to keep in mind.

How an Axle Scale Can Help Your Business

Depending on the kind of operation you have, axle scales may provide several benefits. One of the biggest ways axle scales can benefit your business is simply by the cost of owning an axle scale. Since they are considerably smaller that a standard truck scale, they will also have a way lower price point. By knowing how much weight a truck is carrying and potentially avoiding accidents, axle scales help truckers stay safe. They also reduce unnecessary expenses by ensuring you don't get penalized for an overweight truck. If you want to safeguard yourself against these issues, you may want to invest in an axle scale.

Learning the process

An axle scale is a weighing system designed to weigh the individual axle groups. The weighments are completed one axle set at a time and then all the axle weights are summed to provide the total gross weight of the truck. This is much different than a full size truck scale where the entire truck is weighed at one time. The first step is for the vehicle to go over the scale while the wheel load exceeds the sensor pads. The vehicle does not need to be completely halted for the scale to function. When a vehicle goes through the scale, the metal plates underneath bend and calculate the pressure generated by the wheels above. The sum of all the weights on the wheels is then calculated.

A unique benefit of an axle scale is their ability to offer weigh-in-motion. This means the truck does not have to stop on the scale, instead they drive over it at a slow speed and the scale does the rest. Although the accuracy is slightly less, weigh-in-motion provides operational benefits since more trucks can be weighed faster since each truck does not have to stop. Most weigh-in-motion axle scales boast 1-2% accuracy. Keep in mind that not all axle scales offer this feature. Many axle scales are simply static scales that sum of the total axle weights at the completion of all axle groups being weighed.

benefits

Although axle scales cannot be used legal for trade they work well in many situations. They are great for gathering weight data to ensure trucks don’t leave a facility overloaded per DOT standards. They also take up significantly less space than a full size truck scale. This is a huge advantage for facilities with limited real estate to locate a scale. The footprint for an axle scale is only 33% of a full size truck scale. Axle scales are also more economical. This is because the scale itself is much smaller and requires less materials to construct. Similarly, any concrete foundation work is much less with an axle scale vs a full size truck scale. Finally, not all axle scales require installation requiring concrete foundations. Many can be installed on existing flat pavement and are therefore easier to install and move in the future if needed.

Closing Words

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

The Guide to Crane Scales

Guide to Crane Scales

Understanding Crane Scales.

Crane scales work differently than platform scales. Instead of placing an item in the weighing area, the load is attached to a crane’s scale hook. This makes hanging scales a more versatile tool for weighing large or awkwardly shaped loads. This article will serve as a guide to help you find the best crane scale for your operation.

The Benefits of a Crane Scales?

Crane scales have a bit more versatility over floor or platform scales. Below is a list of benefits a crane scale has over platform scales:

• Easy to weigh bulky items: Some items are bulky and have an awkward shape that could make traditional weighing methods a bit difficult. Using a crane scale adds an extra layer of safety when having to weigh and transport large and awkward items.

• Adds a layer of safety: Transporting a load that’s too heavy for your crane can cause damage to the crane and worksite. Using a crane scale over a platform scale to weigh potentially dangerous items will help keep your workers and site safe.

• Saves space: Floor scales take up a lot of space. With a hanging scale, you can weigh goods in place, eliminating the need to budget floor space for a scale.

• Time saver: Your staff doesn’t have to carry every item they need to weigh to the scale. This cuts down on traffic, making the workplace safer and more efficient.

• Increased accuracy: Some crane scales provide extremely precise weight measurements, which is a great way to increase profit through accurate measurements.

Types of Crane Scales

Crane scales differ depending on their material, weighing mechanism, display type and features. For example, analogue and digital scales use different weighing mechanisms. Since digital scales are typically more precise and allow for more options, like check weighing and parts counting, they’re much more common in industrial and commercial applications. However, an analogue hanging scale is a great lower-cost choice for operations that don’t require as much precision.

The variety of hanging scales is wide. Here’s a brief outline of the most common types. 

• Monorail hoist scales provide a versatile solution that offers a high weight capacity for more extensive industrial operations.

• Jib crane scales are suitable in smaller spaces like machine shops or shipping centers, where smaller components are weighed individually.

• Bridge crane scales provide high load capacity with a wide range of motion to allow faster weighing.

• Rail-mounted or rubber-tire gantry scales are preferred by factories, mines and other high-capacity industries.

• Semi-gantry scales are similar to the rail-mounted gantry but are supported by an elevated or rail-mounted truck at one end.

Functionality and Options

When you are looking for your next crane scale, there will be some options and functions that will be beneficial to you. 

Load monitoring. Accurate load weights are essential for regulatory compliance purposes and to ensure safety conditions are met. In addition, maintaining load weights will safeguard your valuable equipment against damage and premature wear and tear. When deciding on the appropriate scale, you must know the weight capacity you’ll need and any specific scale graduation requirements.

Process control. Consider the scale’s ease of use and how simple features like larger-sized buttons can reduce downtime caused by workers needing to remove work gloves to operate the scale. Display visibility is another opportunity to increase efficiency, particularly in the case of digital screens that must be read in bright sunlight.

Energy efficiency. Considerations around energy consumption are an environmental responsibility and a matter of process efficiency. When deciding on a scale, look at its battery life to determine how frequently you’ll have to deal with downtime related to recharging or changing batteries. Some units have automatic shutoff functions to help conserve energy when the scale isn’t in use. 

Data integration. Many scales can accommodate digital integrations allowing for real-time communication of information across business systems while limiting the risk of human error. Systems that enable real-time remote monitoring of weight readouts can streamline data transfer and enable faster decision-making.

Things to consider when using a crane scale

Crane scales can significantly increase job site safety. However, they still present risks that can result in injury or death. Follow these safety tips when working with and around a crane scale:

• Always be alert and keep an eye on suspended loads

• Never pass or work under suspended loads

• Ensure all loads are balanced

• Always lift loads slowly

• Avoid torsion, vibrations, and shock loads

• Always check safety brackets

• Check hooks, cables, ropes, carbines, and rings for excessive wear and replace them when necessary

Service and maintenance

Regular inspections and maintenance are essential to keeping your crane scale safe and operational. Every time you use the scale, check the hooks, shackles, and lifting eyes for wear and cracks. You should also tighten the shackle pin and nut.

It’s a good idea to have a designated internal person inspect the entire apparatus for wear and damage every three months. Once a year, schedule an inspection with a certified professional to calibrate your scales, check the hardware for excessive wear, and make any necessary repairs.

Closing Words

Bench and floor scales are commonly used in industries such as agriculture, retail and manufacturing businesses. Depending on what you are weighing and how often will help you decide if your operation needs a bench scale or a floor scale. Head over to our Learning Center to check out articles on things to consider when selecting a floor scale and how to choose a bench scale. These are great resources to give more insight into what is needed for the right scale for the right operation.

The Benefits of Using An Axle Scale

A scale is a simple, yet very useful tool to have in your operation. When it comes to capturing weight measurements on larger objects (vehicles for example), you will want to start looking at different scale options. That is where axle scales come in. If your operation needs to capture large scale weight measurements but do not need the extent of a truck scale, then the axle scale may be a viable option. Axle scales come in a variety of forms, but all serve the same purpose: help you track how much weight a given product weighs to determine its exact dimensions. In this guide, we’ll explain everything you need to know about using an axle scale in your operation and why it’s worth investing in one for your company.

What is an Axle Scale?

An axle scale is an instrument that measures the weight of axles so that you can accurately calculate their size, or load capacity. Unlike a full size truck scale, where you have to drive the entire load on to the scale to capture the weight. While different companies will use axle scales slightly differently, they all essentially work the same way. The setup may differ between places, but ultimately the process is the same. You have your scale, load cells, junction box and weight indicator. There may be accessories like a remote display or traffic light, but ultimately there is not much more to an axle scale.

Advantages of Using an Axle Scale

Like other scale types, there are certain advantages that an axle scale will have over a larger vehicle scale. Below is a list of some of the advantages that an axle scale offers:

Although axle scales cannot be used legal for trade they work well in many situations. They are great for gathering weight data to ensure trucks don’t leave a facility overloaded per DOT standards. They also take up significantly less space than a full size truck scale. This is a huge advantage for facilities with limited real estate to locate a scale. The footprint for an axle scale is only 33% of a full size truck scale. Axle scales are also more economical. This is because the scale itself is much smaller and requires less materials to construct. Similarly, any concrete foundation work is much less with an axle scale vs a full size truck scale. Finally, not all axle scales require installation requiring concrete foundations. Many can be installed on existing flat pavement and are therefore easier to install and move in the future if needed.

Should You Consider an axle scale?

Determining if an axle scale is the right choice for your operation depends greatly on what your needs are. Considering that it is not a legal for trade option, the scale would not be a viable option if you are looking for a legal for trade option.

Axle scales are able to find utility in applications ranging from shipping and construction to farming and logistics. The technology is constantly changing, and has forced scale manufacturers to design capable axle scales that can keep up with the demands of environment. Additionally, the creation of these types of scales has made it so that businesses can be in compliance with the rules put in place around load transport.

Reliability and ease of use are the main components of a good axle scale. The decision to invest in an axle scale is a good way to stay compliant with local and state regulations as well as keeping safety as a top priority for you and your site workers. An axle scale is a great investment if you need to save space, time and money.

Final Words

When manufacturing products, you have to worry about many factors. If you choose the wrong sizes for your products, you could end up with a quality issue or even a safety concern. Determining the exact dimensions of a product and knowing the weight it can handle is a good way to prevent problems. An axle scale can help you do this. We hope this article has helped you better understand how axle scales work and why it’s worth investing in one for your company.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

Things to Know Before Buying a Forklift Scale

Knowing What to Look For

Deciding to add a forklift scale to your facility is a big decision. There are several things you will need to consider before even making the purchase. Having a bit of knowledge will go a long way when it comes to deciding on what scale you want to go with. In this article, we will give you some things to consider when purchasing a forklift scale.

What Is a Forklift Scale?

A forklift scale is a scale that’s built directly into the forklift. The scale uses the forklift’s hydraulic sensor system in order to measure the resistance to the object the forklift is lifting while weighing the object simultaneously. This type of scale is typically used for weighing a product as it’s being loaded into transport vehicles.

Industry Applications of Forklift Scales

• Industrial factories

• Logistics facilities

• Production floor

•  Agriculture

• Distribution centers

• Cargo loading

• Produce coolers and storage

• Truck Loading

Benefits of Forklift Scales

• Cost-effective due to efficiency in saving time loading it on and off of a floor scale

• Scale is portable

• Ideal for avoiding downtime

• Weight of the product is determined during the loading process

• Allows optimal loading of transport vehicles

• Prevents overloading penalty

• Maintains high accuracy regardless of environmental disturbances

• Provides a wide range of data collection options

• Easily maintenance and installation process

• On-board diagnostics and predictive warnings

things to consider

Recycling centers, warehouses, and logistic companies all frequently use forklifts. They’re ideal for operational needs due to their speed and ability to easily navigate around obstacles.

Many of these industries end up investing in a forklift scale because of the additional benefits they have. Not only is this useful in terms of the process of getting inventory from Point A to Point B, but forklift scales also measure and record data while doing so.

For example, forklift scales end up eliminating many tedious tasks at recycling centers. Bundled materials can be weighed on the way to the designated destination instead of slowing down the process by constantly stopping every so often at a floor scale to take a reading. Here are some things you should consider  before purchasing a forklift scale:

What are the dimensions of your forklift?

It’s important for you to know the dimensions of the frame of your fork truck, considering that it’s one of the first questions a sales associate will ask you during the buying process. Once they know what the proper dimensions are, potential scales will be recommended according to your needs.

Do you need to store or print transaction data?

If you think you’ll need to store data electronically, then a scales indicator can do just that. However, if you need to print the weight data, then it is recommended that you consider adding a printer to your operation.

What is your forklift’s weight capacity?

This is entirely dependent on which forklift scale you are using

Wired or wireless indicator?

Both types of indicators come with their own set of pros and cons, so it’s up to you to decide what your needs are regarding the capabilities of an indicator. Wireless options require more maintenance because an operator must manually change the batteries of the scale itself in order to transmit power. A wired indicator is powered through the truck itself, which means less work for you, but also includes a physical power cord.

Closing Words

Purchasing a forklift scale for your warehouse facility has a lot of benefits and can quickly increase productivity. But going into the purchasing process blind can potentially cause you extra time and money due to purchasing a scale not fit for your needs. Consider these aforementioned tips to help get you on the right track as to which scale to purchase.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

The Importance of Scale Calibrations

The Importance of Scale Calibration

Using a scale on a regular basis in your business will cause a lot of wear and tear on your scale. Eventually your scale will start to lose accuracy and will need to be calibrated. It is essential that scales are as accurate as possible. Ultimately the goal should be that even though you’ve had a scale for years, you still want it to operate as if it were new. 

Unfortunately, when a scale is used often there are factors that contribute to the scale’s loss of accuracy. That is where scale calibrations come in.  This article will break down the importance of scale  calibration and will help you to maintain a scale that is as accurate as possible for many years to come. 

 

WHAT IS SCALE CALIBRATION?

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A box full of old test weights

Scale calibration is a process used to determine the accuracy of a scale. To ensure that the scale calibration is performed properly, you need to use test weights for the calibration. Using a random item to calibrate the scale is not a good way to attain accuracy and will most likely cause more problems. Test weights are weights that are used in scale calibrations. The reasoning is that Calibration weights are assigned a class which is based on the accuracy or tolerance of the weight. The calibration weights used in this process have been previously measured on an accurate scale device, and are then compared to your own scale under similar circumstances. 

WHY DO I need to Calibrate my scale?

The purpose of scale calibration is to ensure that your scale is at the highest level of accuracy possible. Just about every scale will need a calibration at some point in its life. Even the most reliable scales will need to be calibrated. Granted the calibration may not be as frequent, but that all depends on how often the scale is being used, and how often calibration occurs.  

In order to maintain accuracy in your scale, professional calibration services should be a part of your maintenance routine. Keeping a high standard for accuracy in your scale systems ensures that you can rely on your scale data and assures your customers that you’ve done your due diligence in keeping accurate weight data. American Scale Company offers scale calibration services for all different scale types. 

In addition to maintaining a high standard for accuracy, routine calibration services can also serve as an opportunity for professional scale technicians to identify potential scale problems early and provide any needed repairs. Routine maintenance will save you money over the lifespan of your scale system since calibration and small repairs are generally much less expensive than replacements and the losses you may be accruing from an inaccurate scale. 

WHEN should you calibrate your SCALE?

Deciding when you should have your scale calibrated will really depend on a few factors such as; length of use, frequency of use and even the type of environment the scale is in. There are many common scenarios that require the use of scale calibration services. The most vital calibration for your scale system occurs when you install a brand new scale. Before you ever use the scale for commercial or industrial purposes, performing professional calibration on the scale guarantees that you are beginning with accurate measurements.

In general the rule of thumb seems to be to have a scale calibrated twice a year. But to ensure accuracy is consistent, then it is better to have your scale calibrated every quarter. This will help give peace of mind about your scale and whether it is accurate. Also when getting a scale calibrate, the technicians who are performing the calibration will first perform  an inspection of the scale. The inspection can help identify other potential issues besides just scale calibration. 

Closing Words

Accuracy is paramount when it comes to scales and weighing, an inaccurate scale can really cause you a lot of lost time and money, if not remedied quickly. Remember that in the long run if you have an inaccurate scale then you will lose a lot of potential profits. Consider how important an accurate weight is to your business. If your company can’t afford to have even the slightest inaccuracy in weight, it’s likely that more frequent calibrations will be necessary.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

3 Keys to Choosing a Forklift Scale

Choosing the right scale

Selecting the right forklift scale for your operation can be a bit of a chore. Forklift scales can be used in warehouses, logistics firms, and shipping and receiving environments to name a few. Below are three keys to consider when buying a forklift scale.

SCALE CAPACITY AND SIZE

A forklift scale is unique in the sense that it is weighing the load as it's moving it to its next location. This is a great way to save time between loads, but it also offers a unique challenge in knowing the best capacity and size you will need to ensure your forklift scale is performing optimally. 

Scale manufacturers understand that each environment is unique and will have varying demands. When selecting a forklift scale, you will want to figure out what capacity options are offered. The first thing you should consider is the maximum weight value you will be putting on the scale. By knowing your capacity, you will then be able to determine how you would like to read the weight.

Forklift scales that are NTEP certified can handle loads upwards of 5,000lbs. Depending on what is being weighed and at the frequency will help you pick a scale with the right capacity rating. Performing scale calibrations would help you figure out the capacity of your scale If your load cells are under capacity of what you typically weigh, then you could affect the lifespan of your scale.

Displays

When weighing an item you need a means of actually displaying the weight so you know if you are over or under capacity. The display for a forklift scale will differ in design between a weight indicator. Since the forklift scale is physically attached to the forklift (which is usually in motion), you will want a display that is versatile and can handle taking in motion measurements.  

Most displays for forklift scales will have various features including wifi and bluetooth for wireless functionality. There are also displays that have a power supply to use on electric or gas powered forklifts.

Choosing a display will ultimately come down to the features offered and if they mesh well with your operation. It is recommended to look for displays that offer portability as well as wireless functionality. Custom mounting positions are also an option if you have a specific place you would like to place the display. 

Software Integration

Adding software to your operation is a great way to get some of the functionality of a weight indicator or display. Like any piece of software there are differences. Some software will only work with specific scales and may lack functionality options like printer support. It is a good idea to check the specifications on the software that you are considering, because you could run the risk of buying software that is not compatible. 

A good software package will have features that will help enhance productivity in your operation. Ease of use, workflow and program stability are all things to look for when choosing software. Below are a few features to search for when selecting software. 

• Printer configuration

• Weight Display information

• Menus for calibration, configuration and diagnostics 

• Virtual panel (essentially a virtual indicator)

• Windows and Ios functionality

CLOSING WORDS

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box.

How much does a forklift scale cost?

What Does a Forklift Scale Cost?

Pricing a forklift scale can be a daunting task, when trying to figure out what scale will work for your operation and will be able to handle the environment it is in. Forklift scale manufacturers will have different features and options for their scales, some will have wireless features, while others will be mainly analog. This article will go over the cost of purchasing a forklift scale and other components that could influence the price.  

WHAT IS A FORKLIFT SCALE?

A forklift scale is a scale that is fitted on a forklift to weigh items that are being lifted by the forklift. It is very different from a truck scale in both scope and size. They don’t take up much real estate, but do carry substantial weight. Some forklift scales are fitted directly to a forklift, while others are a stand alone pallet jack that is fitted with load cells to enable weighing. Forklift scales are versatile and add an element of efficiency widely used in various warehouse and logistic applications. Despite a smaller footprint, they’re often packed with useful features and functions.  

APPLICATIONS

Knowing what your forklift scale will be used for can help you determine what scale and price range will work best for you. You may realize that you need a scoreboard because the space needed The most common weighing applications for bench scales are check weighing and counting. In assembly workshops or production workshops, bench scales are ideal for weighing raw materials, piece counting before packaging, or during quality control. Understanding what your scale will be weighing mostly can help you set a budget so you don’t end up under or over spending.  

WHY ENVIRONMENT MATTERS

When searching for a bench scale, you will want to consider what environment your scale will mainly be in. You also want to consider how often the scale will be taking weight measurements and how heavy each load will be. Ultimately the environment will help determine how heavy duty your scale will be. With more protection and components, the pricing of the scale will reflect those options. The environment will determine the best component options for your forklift scale. 

PRICING THE OPTIONS

While on the journey of selecting your new forklift scale, there will be some options that need to be considered. These options can influence the price of the scale, and it is good to know what options are beneficial for you and your operation. Consider what your needs are. If you are working in a small scale warehouse, then a pallet jack forklift scale may be a good option. But if your operation is a lot larger in scale of size and volume, then you will want to consider the forklift scale. Sometimes the options can seem overwhelming, but determining the best options to equip your scale is based on application, environment and frequency of use.  

CONCLUSION

Affordable and easy-to-use forklift scales provide the functions and precision required by businesses ranging from small warehouses to large logistic companies. Forklift scales can provide professional weighing solutions within a limited budget and can be used on almost any forklift. A well maintained scale will extend its overall lifespan, so proper maintenance is a must.

When it comes down to it, the cost will vary depending on different factors. On the low end, one can expect to spend anywhere between $2,500 up to $5,000 for pallet jack scale. When looking for a scale to be outfitted to your forklift, then expect to pay upwards of $9,000. Research can help you figure out what scale and options will be the right fit for you. At American Scale we work hard to bring the most up to date resources.

For a more in-depth look at what forklift scales entail, then head over to our products Page. Be sure to read up on other articles like how much do truck scales cost or even truck scale foundations. We also have articles on warranties, scale accessories and a guide for scale calibrations and our popular common problems with bench scales.

Scale Service Cost Guide

Scale Service Cost Guide.

An accurate scale is an essential tool for any company whose revenues are based on the weight of goods entering or exiting a facility. Without scale accuracy, a company can lose thousands, if not hundreds of thousands of dollars annually. On the other hand, the annual maintenance costs for a truck scale can vary anywhere from $1,000 to $10,000 annually depending upon what services you are receiving. If you were to consider the potential cost of weighing errors, then you could see how a good maintenance program more than pays for itself, and how at times it can also pay for the cost of the scale. To make sure that your scale maintenance program is most effective, these are components that need to be present to ensure a good program. This article outlines what makes a good scale maintenance program and how much this will generally cost.  

BENEFITS OF HAVING A GOOD SCALE MAINTENANCE PROGRAM.

When setting up a scale maintenance program for your weight operation, you want to think about the long term benefits you will receive when following a good maintenance program. One of the biggest benefits is the fact that you will  have regular scheduled maintenance. Understanding that there is a maintenance program for you to follow will help you better understand your scale’s needs based on frequency of use as well as environment and other factors. When you have a good program, you inevitably build a strong relationship with the service technicians as well as with the scale company itself. Saves down time of vital equipment large/heavy scales cannot easily be transported, so techs can work onsite. Rapid response times provided to critical equipment at your facility helps save potential lost profits by cutting downtime helps you stay organized and up to date with your scale service records.

USING A STATE LICENSED SERVICE PROVIDER

When it comes to getting your scale certified, it cannot be done by a commercial scale company. The state weights and measures organization are able to do that. As long as the scale company is state-licensed and registered, they are able to perform services on your scale. The reasoning for this is because there are specific standards that need to be met according to the state weights and measures organization. Look for companies that have a good standing and provide services to multiple scales in the area. If you go with a service provider who is unlicensed then you run the risk of having improperly serviced equipment along with getting into hot water with the state weights and measures department. It is not recommended to allow a company that is not licensed to service your scale. 

USE STATE-CERTIFIED TEST WEIGHTS FOR CALIBRATION

When going with an established scale service company, they will typically have an entire inventory of test weights tested and certified annually in accordance with state weights and measures standards. They will have test weights for all manner of scales and sizes. Depending on the scale being calibrated or serviced will determine the size of the weights being used. Depending on what is being calibrated or having a load test will determine how much weight you will actually need.

THOROUGH SCALE TESTING

The test should start by determining the length of the platform and the total number of sections along that length. Load points are where weight is transferred from the load to the scale and where scale accuracy is maintained. It is critical that the accuracy of each load point is maintained, so as weight is applied it is transferred evenly.

If a load point or section fails a strain test, then it must be calibrated to conform to requirements by making a mechanical or electronic adjustment. A good scale service company will check and double check for accuracy on each load point.

VISUAL INSPECTION AND REPAIRS

Whenever there is any sort of service performed on a scale, the scale technician will perform a visual inspection of the scale. A thorough scale maintenance program must include regular visual inspection followed by any necessary repairs of issues found. The visual inspection should include scale condition, regulatory conformance, signs of damage and debris buildup, safety, clearance, corrosion, and any electrical conditions. A detailed inspection is the sign of a good scale service company. 

BREAKING DOWN THE COST

When looking at what it will actually cost to set up a scale maintenance program, you have to consider the biggest factors that will affect cost. Below are some of the factors that will affect the cost, along with an average rate that is floating around right now. Distance traveled to perform service. Travel charges are usually based upon zones from the nearest office to the service site location. Depending upon the shop performing the service will determine the overall price. Bench time can range anywhere from $125 upwards of $200 per hour depending on the service and if there will need to be additional repairs for the scale.

Additional parts or travel time depending on the issue at hand. Some scale companies will price based on “zones” instead of price mileage. When thinking about scale service and maintenance, it is good to look at it like servicing your car. If you were to take your car into a dealership or independent mechanic, then you will pay an hourly charge. In some areas, mechanics start out at $150 per hour and go up from there. The same thing can be said about scale service. A good maintenance program will be thorough, and should include a written report documenting test results including both before and after calibration, as well as a summary of finding and recommendations. All of these aforementioned items are essential to having a well documented and maintained scale.  

CLOSING WORDS

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about Truck Scale Foundations or How Much Do Truck Scales Cost. We even have a Guide to Warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

How Much Is An Analytical Balance?

Analytical balances are pieces of equipment that combine the functions of both a balance and a precision scale. They are used to weigh small quantities accurately and precisely, making them perfect for businesses that deal with ingredients or other small quantities of substances frequently. Depending on your specific needs, there are three main types of analytical scales: mechanical, electronic and digital. Each type is also available in varying price points, depending on their features and functions.

An analytical balance is an important tool for any business or individual that wants to make precise measurements. This type of balance is commonly used in scientific and industrial settings to ensure accuracy. You will commonly see them in laboratories and the like. In this article we will go over the what an analytical balance is as well as what influences the cost. 

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 Mechanical Analytical Balances

Mechanical analytical balances are the most accurate and precise type of analytical balances on the market. They feature extremely high accuracy, so weighing small quantities of material accurately is not an issue. However, this accuracy comes at a cost: these balances are quite large and heavy, which makes them not ideal for use in some environments. While they make sense for businesses that rely on precise measurements of ingredients, they’re not practical for smaller for independent operations. Although they’re the most accurate type of balance, mechanical analytical balances cost more than other types. They are also significantly more expensive than electronic or digital models. The main reasons they’re more expensive is due to the amount of parts needed to ensure it operates properly.

 

Electronic Analytical Balances

Electronic balances are the most commonly used type of analytical balance. They are accurate and precise, but they’re also easy to use. With electronic balances, you don’t have to worry about calibration errors or other issues that can cause mechanical balances to malfunction. These balances are also known as digital scales and come in a variety of models, sizes and price points. As long as you can find a balance that fits your budget, you should have no trouble finding the perfect balance for your needs. You can even decide whether you want a scale that features a dial, buttons or a touch screen. That will determine what features and functions are included in the scale, as well as the price. Electronic analytical balances come in a variety of styles, including tabletop and floor models, so you have plenty of options to choose from.

 

Digital Analytical Balances

Digital analytical balances are the most recent type of analytical balance to hit the market. Like electronic scales, they are extremely precise and accurate, but they’re also much more affordable. That makes them a popular choice for many businesses that need a scale but don’t have the budget for a high-end model. There are several great things about these scales that make them a popular choice. First, they’re lightweight, easy to use and small enough to be taken anywhere. The display screen means you don’t have to memorize specific measurements as you can just look at the numbers. Plus, many models have a plug so you can use them with a USB cord, so you don’t have to worry about batteries.

 How Much Does an Analytical Balance Cost? 

The cost of an analytical balance can vary depending on the brand, model, and where you purchase it from. Typically, you can expect to pay anywhere from $600 to $5,000 for a good quality one. Of course, if you only need it for personal use then you could probably get away with spending less, but if you need it for business purposes then it might be worth investing in a higher quality product. Essentially you want a good quality balance. Depending on your environment and how many measurements a day that you perform will help you figure out what you want in regards to an analytical balance. 

 

How to Find the Right Balance for You

Choosing the right balance for your needs starts with understanding your specific needs, such as the weight range you need to cover and the accuracy you need. Once you know these things, you can figure out which balance is best for you. Below are a few examples to help you out. - If you’re a bakery that deals with ingredients and spices all the time, electronic and digital scales are the way to go. They’re lightweight, easy to use and fast, so you don’t have to spend as much time weighing ingredients. - If you deal with small quantities of liquids or solids, such as chemicals or pharmaceuticals, you’ll want to look at mechanical balances. They’re more accurate than electronic scales and they’re also much more affordable than digital scales. - If you deal with weights that fall in between these categories, mechanical balances are the way to go. They’re accurate and affordable, so you don’t have to worry about breaking the bank.

Closing Words

In conclusion, an analytical balance is an important tool that can be used in many different settings. They come in both mechanical and electronic varieties, with the latter being more commonly used in laboratories. The cost of these devices can range from $600 to $5,000 depending on the brand and model that you choose. When selecting an analytical balance for your needs, be sure to take into account factors such as accuracy, durability, and how frequently it will be used. By doing so, you will be sure to find the perfect product for your specific application.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

How Scales Benefit Agriculture

Industrial scales play a pivotal role in the agriculture and farming industries. They are a useful tool that can help streamline the harvesting process. Industrial scales used in farming have been proven to have a significant effect on both efficiency and profitability throughout production. Accurate measurements are essential to a profitable organization. From tracking yield to handling feed and livestock, high-volume farmers and agricultural enterprises rely on weighing solutions to ensure ultimate precision in their day-to-day weighing processes.  The advancement of technology in the scale industry has been changing the agriculture and farming process for the better. Having the ability to check livestock weights in real time as well as checking feed accuracy allows for farmers and ranchers to get ahead of any potential problems that may arise. Farming and agriculture have benefited greatly from industrial scales and the continuous push for accuracy. In this article we will take a look at how industrial scales are benefiting the agricultural industry.

The Push for Accuracy

Whether dealing with grain or corn, farmers will need measurements to be taken in high volume. Typically when you are at a feed mill, you will see several truck scales, usually in a tunnel so feed can be distributed directly and weighed at the same time. When there is not a reliable accurate weighing solution, it becomes difficult to determine the exact weight needed as well as the actual profitability of their yields. Scale manufacturers have developed great scales for farming and agriculture that are tailor made to handle the agriculture environment. The scales offer top notch accuracy  as well as greater efficiency and convenience.

INCREASED measurements

Due to the advancements in technology, livestock and other agriculture scales have drastically increased productivity as a whole. Having the ability to monitor weight in real time allows for farmers to make adjustments accordingly, thus remedying any issues before they even arise. As a result of faster calibrations and monitoring, it has increased the amount of traffic that comes through. Along with less downtime to fix the scale, which leads to reduced lost profits. As a result of  having a reliable and accurate weigh solution, the increased truck throughput is inevitable. Increased throughput means increased profits.

Versatility in motion

The amount of farm scales available from different manufacturers is substantial. You have a lot of options to choose from, and with the right scale choice, farmers can save considerable weighing time with how fast scales can record weight. Farmers greatly benefit from portable scales as well. Having the ability to move the scale to wherever you need, adds a level of versatility that was not readily available before. With the addition of onboard truck scales, they have become convenient in measuring heavier loads, thus reducing labor time due to eliminating the need to visit an external truck scale.

Simple yet detailed installs. 

When receiving a truck scale, it is usually installed on site. The length of the installation process is dependent on several factors, including foundation, size and deck style. Whether your operation calls for a grain scale, truck scale, or livestock scales, it is fairly simple to install at just about any site. Industrial scales are manufactured with high-quality material, with ease of use for the customer in mind. Scale manufacturers understand the importance of reliability and know that in the agriculture industry that reliability is essential. 

SEAMLESS INTEGRATIONS

Many farmers and ranchers have been looking for solutions that help them better manage their livestock and harvest data, to help them make changes or adjustments wherever necessary. Industrial scales have really come a long way, and have given farmers the ability to better monitor their livestock and crops. With digital integrations for load cells, indicators and accessories, the ability to monitor, record and adjust is more streamlined than before. Even with older analog scales, the transition to digital has become seamless. The accessibility farmers have to scale technicians is more prevalent than before.  

Closing words

As technology continues to advance so will society and industries. With these advancements in the scale industry continue to shine, other industries will continue to advance. The reduction of cost, down time and shrink has greatly benefited farmers as a whole. New tech is always on the horizon, and with the addition of AI among other advancements the possibilities are endless.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

How Technology Is Changing The Scale Industry

The process of weighing and measuring goods is one of the oldest industries. While innovations in software, sensors, and other digital technologies have made the digital age more convenient than ever before, this has also led to a number of challenges for the future of scales and weighing in general. With technological advancements constantly evolving and new solutions emerging at a faster pace than ever before, it is hard to predict what challenges will arise in the near future. However, based on current trends and recent industry developments, we can expect several changes in the way weights and measurements are handled over the next few years. Here are 4 ways that weighing & measurement will change in the future.

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Automated weighing and measurement

Automated systems have the potential to transform the way we handle weights and measurements. While the benefits of automation are clear, we are yet to experience the full potential of this technology. Considering the current state of automation, not all sectors will be able to fully benefit from the advantages of this. In the future, we can expect automated systems to grow in popularity. As the technology improves, we can expect the automation of more and more tasks. At the same time, we can also expect automation to bring its own set of challenges. 

In some ways you are seeing how automation has entered the scale industry. When you look at truck scales, or large weigh operations, some are adopting automated kiosks, or smart weighing for ticketing. There is also a push for contactless weighing, for when a truck can enter a weighhouse and sensors mark the arrival and distribute the product accurately. This removes the need for a person to observe, and frees them up to complete other tasks. Even with food processing plants, there are automated checkweighers that help streamline the process.

The adoption of more automated scale technology will benefit the scale owners, by allowing for their workers to tend to other duties, as well as keeping the truck drive safely inside of his truck. 

Rise of the Digital age

The rise of digitalisation is expected to continue. While digitalisation has revolutionized many sectors, it has also brought along its fair share of challenges. Things are expected to get even more challenging as the world moves further towards automation. The fact that digital assets are not always easy to transfer or exchange poses a challenge.

With a lot of truck scale companies going digital, there is a push to move away from the more antiquated ways of operating. Digital load cells and indicators with a digital screen are quickly becoming the standard. You also have ways to remotely track scale performance, allowing for the scale technician or whomever to track the data while tending to other duties. The rise of the digital era has essentially changed the way we view everything. Scale manufacturers are also adopting the digital age, by making their literature easily accessible from a computer or phone. This means if there is an issue with the scale that you need to troubleshoot, then there is most likely a guide for your specific scale online. The scale industry are just one of the many industries that have completely transformed in every way. 

weighing the benfits of Blockchains

Blockchains are in some ways still new to a lot of people, but they have been present for a little bit now. And they are being used in many industries, mainly shipping and logistics. Blockchain enables smooth and integrated communication across complex supply chains. 

In this way, it improves trust, security and speed. It can even be used to create platforms where logistics service providers offer free capacity in trucks or ships in real time.

The usage of blockchain-based solutions is expected to grow. The blockchain is more than a single technology — it is a framework that is used to build many different applications. The blockchain’s ability to automatically record and track data has made it one of the most popular technologies in the market. Several industries have started using the blockchain for their solutions. The many applications of the blockchain make it an ideal solution for a range of future challenges.

This technology is still a bit foreign to a lot of people, but is being used throughout companies like Oracle, Microsoft and IBM among others. When it comes to keeping track of inventory, shipments and payments. With blockchain support, it greatly affects the logistics industry in the way ledgers are managed, to the way shippers are paid. There are a lot of logistics companies using blockchain technology to keep track of their complex schedules, transactions and inventory. 

AI supported smart solutions will emerge

AI has come a long way in the past few years. This is expected to continue as more businesses move towards incorporating AI into their processes. AI-based smart solutions are expected to emerge over the next few years. This can be used to automate a range of processes. At the same time, it can also be used to help businesses manage their operations more efficiently.

We already have AI winning art contests and writing music and winning awards. AI is very beneficial for simplifying and streamlining many different processes. Being able to program the parameters into a computer will greatly reduce issues like human error. AI is transforming the weighing processes, such as collecting and analyzing information from the scale, truck load cells, etc. It also analyzes inventory processes, enabling companies to increase efficiency and boost revenues. In warehousing, AI is used to make demand predictions, modify orders, and reroute products in transit. Having the ability to analyze in realtime if a vehicle is overloaded, will greatly reduce fines with the state weights and measures organization. AI will definitely be used more an more as the technology advances. 

Conclusion

The future of measuring and handling goods is expected to be interesting times for the industry. With constant advancements in technology, it is not surprising to see many changes in the way we handle weights & measurements. Automated systems are expected to grow in popularity. At the same time, the usage of blockchain is expected to grow. AI-supported smart solutions are also expected to emerge. The future of measuring and handling goods looks to be very exciting.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.