The 2025 Guide to Purchasing an Industrial Scale

Industrial scales play a vital role in a wide range of industries, from manufacturing and logistics to agriculture and pharmaceuticals. These robust weighing systems are designed to handle heavy loads and provide accurate measurements, making them essential tools for businesses seeking precision, efficiency, and compliance with industry standards. However, selecting the right industrial scale can be a daunting task, given the multitude of options available on the market. This article aims to guide you through the process of choosing the perfect industrial scale for your specific needs, taking into account various factors that should influence your decision-making.

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Determine Your Weighing Requirements

The first step in selecting an industrial scale is to define your weighing requirements. This means that you need to know what you will be weighing and the frequency that you will be weighing those items. Think about what the maximum weight you will measure throughout your operation. Consider the maximum weight capacity needed, as well as the minimum weight increments necessary for accurate measurements. Determine whether you need a scale for static weighing or dynamic weighing, or if you require additional features such as counting or check weighing capabilities. Depending on the type of operation you have will determine which features, capacities and scale size you will need. These features mentioned are important to helping you know what the best scale is for you. Understanding your specific weighing needs will help narrow down the options.

Consider Environmental Factors:

The operating environment of the industrial scale is crucial for its performance and longevity. Depending on your environment will greatly determine what type of scale you will need. Assess factors such as temperature variations, humidity, dust levels, and exposure to corrosive substances. The environment that your scale will be in will greatly affect the scale’s performance if it is house in an improper area. Depending on the conditions, you may need a scale with a higher IP (Ingress Protection) rating to ensure it can withstand harsh environments. Consider if the scale will be used indoors or outdoors, as this will impact the choice of materials and construction.

Evaluate Accuracy and Calibration:

Accurate measurements are vital in many industrial processes. Look for scales that adhere to recognized accuracy standards such as those set by the International Organization for Legal Metrology (OIML) or the National Institute of Standards and Technology (NIST). Consider whether you require legal-for-trade scales, especially if you are involved in commercial transactions by weight. Additionally, evaluate the calibration process of the scale and determine if it can be easily calibrated on-site or if it requires professional calibration.

Inspect Scale Construction and Durability:

Industrial scales are subjected to heavy use, so their construction and durability are crucial factors to consider. Look for scales made from robust materials such as stainless steel or heavy-duty aluminum that can withstand the rigors of your industry. Consider the load cell technology used in the scale, as it directly affects accuracy and durability. Load cells can be strain gauge, electromagnetic force restoration, or capacitive, each with its own advantages and suitability for different applications.

Analyze Safety Features:

Safety is paramount in industrial environments. Look for scales with safety features such as overload protection, anti-slip platforms, and audible alarms. Consider if the scale requires additional safety certifications based on your industry's regulations, such as ATEX certification for hazardous environments.

Evaluate Connectivity and Data Management:

In today's digital era, connectivity and data management capabilities are increasingly important. Determine if you require a scale with built-in connectivity options such as Wi-Fi, Ethernet, or Bluetooth, allowing seamless integration with other systems or data transfer to a central database. Consider if you need a scale with advanced software for data analysis, reporting, and traceability.

Consider Maintenance and Support:

Industrial scales, like any other equipment, require regular maintenance and occasional repairs. Look for manufacturers or suppliers that provide comprehensive support services, including technical assistance, spare parts availability, and warranty coverage. Consider the reputation and reliability of the manufacturer, as well as the availability of authorized service centers in your area.

Compare Prices and Return on Investment (ROI):

Price is a significant consideration when choosing an industrial scale, but it should not be the sole determining factor. Compare prices from different suppliers while considering the features, durability, and support provided. Focus on the long-term return on investment (ROI) rather than just the upfront cost. A scale that offers enhanced accuracy, durability, and efficiency may prove more cost-effective in the long run, reducing downtime and potential losses.

You can reach out to one our representatives to get a free consultation or a quote on a specific scale system that you need. Configuring a scale can have multiple factors, but working with a scale company can make the journey a lot simpler. Be sure to contact us for a free consultation.

Conclusion:

Choosing the right industrial scale is a critical decision that can impact the efficiency, accuracy, and profitability of your business. By considering your weighing requirements, environmental factors, accuracy, construction, safety features, connectivity, maintenance, and ROI, you can make an informed choice. Take the time to research reputable suppliers, consult with industry experts, and thoroughly evaluate the options available. A well-chosen industrial scale will not only meet your current needs but also provide a solid foundation for future growth and success in your industry.

Industries That Benefit From Using Scales

A long standing relationship

Industrial scales are used in a wide range of industries, including manufacturing, logistics, construction, and agriculture. These scales are known for their durability, accuracy, and reliability, which make them well-suited for use in a variety of industrial settings.

This article will go over the industries that benefit the most from utilizing scales in their operation. Considering how anything that is sold is also weighed, it is good to take a look at what scales are used in these industries.

Industries that utilize scales.

Manufacturing: One of the industries that benefits from the use of industrial scales is manufacturing. In the manufacturing industry, scales are used to weigh raw materials, finished products, and intermediate products. This is important for ensuring that products are made to the correct specifications and that they meet quality standards. In addition, scales can be used to monitor production processes and to track inventory levels, which can help to optimize operations and reduce costs.

When looking into manufacturing operations, there are different scale types that they use. Typically you will find scales like bench scales, counting scales as well as floor scales in warehouses and manufacturing plants.

Logistics: Another industry that benefits from industrial scales is logistics. When it comes to shipping items, accurate weight is paramount to ensuring items are within shipping standards. If weigh is inaccurate then you run the risk of over or under charging for shipment or you can run the risk of transport being overloaded. In the logistics industry, scales are used to weigh goods and materials that are being transported.

This is important for ensuring that vehicles are properly loaded and that they are in compliance with weight regulations. In addition, scales can be used to calculate shipping rates and to determine the most cost-effective way to transport goods. Common scales used in logistic companies are bench scales, shipping scales, floor scales and forklift scales.

Construction: The construction industry is also a major user of industrial scales. On construction sites, scales are used to weigh materials, equipment, and other items. This is important for ensuring that projects are completed on time and within budget. In addition, scales can be used to verify that products meet quality standards and to monitor the use of materials, which can help to avoid delays and reduce the risk of accidents.

Retail: The retail industry frequently uses scales for various reasons. When going through a grocery store, the produce section will have several scales placed for customers to use. Using these scales (some hanging and some bench) allows for customers to gauge how much their produce will cost before checking out. You will also find scales in the deli and bulk foods section as well.

Some retailers like hardware stores will sell small items like screws, nuts and bolts by weight, instead of packaging. So it is common to find scales in hardware stores as well. Also large scale dry cleaners will weigh your clothes and charge based on weight. Retail scales will usually use bench scales or hanging scales.

Closing words

In conclusion, industrial scales are an essential tool for a wide range of industries, including manufacturing, logistics, construction, and agriculture. These scales provide accurate and reliable weight measurements, which can help companies to optimize their operations and improve their bottom line. As the global economy continues to evolve, the use of industrial scales is likely to become even more important.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', which can help give insight to what issues could arise while owning a bench scale.

The Role and Benefits of Scales in Modern Agriculture

In the vast fields of modern agriculture, precision and efficiency are paramount. Every seed planted, every harvest gathered, and every resource expended must be carefully monitored and optimized to ensure maximum yield and sustainability. This is where scales, often overlooked, play a crucial role in farming and agriculture. From measuring inputs to assessing outputs, scales are integral to almost every aspect of agricultural operations. In this article, we delve into the various types of scales used in agriculture and explore their manifold benefits.

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Types of Agricultural Scales

1. Weighbridges

Weighbridges, also known as truck scales, are perhaps the most recognizable type of scale in agriculture. These heavy-duty scales are used to weigh entire vehicles loaded with produce, livestock, or agricultural inputs such as fertilizers and pesticides. Weighbridges come in various sizes and configurations, ranging from small portable units to large permanent installations capable of weighing multiple trucks simultaneously.

2. Platform Scales

Platform scales are versatile instruments used for weighing bulk materials such as grains, fruits, and vegetables. They consist of a flat platform onto which the materials are placed for measurement. Platform scales can be stationary or portable, making them suitable for both field and warehouse use. Some advanced models are equipped with features like electronic readouts and data logging capabilities for enhanced accuracy and record-keeping.

3. Livestock Scales

Livestock scales are specially designed to weigh animals, ranging from small poultry to large cattle. These scales come in various designs, including floor-mounted, chute-mounted, and portable models. Livestock scales are essential for monitoring animal health, managing feed rations, and optimizing breeding programs. They also play a crucial role in marketing livestock, ensuring fair pricing based on weight.

4. Crane Scales

Crane scales are used for lifting and weighing heavy objects such as bales of hay, machinery parts, and bulk bags of agricultural products. These scales are typically attached to overhead cranes or hoists and provide accurate weight measurements while materials are being transported or loaded onto trucks. Crane scales are invaluable for safety and efficiency, preventing overloading and ensuring proper distribution of loads.

5. Counting Scales

Counting scales are employed for accurately counting and packaging small items such as seeds, bulbs, and plant cuttings. These scales use advanced algorithms to calculate quantities based on weight, eliminating the need for manual counting and reducing errors. Counting scales are indispensable for inventory management, quality control, and packaging operations in agricultural settings.

Benefits of Using Scales in Agriculture

1. Precision Farming

Precision farming, also known as precision agriculture, relies on accurate data to optimize resource use and maximize crop yields. Scales play a vital role in precision farming by providing precise measurements of inputs such as seeds, fertilizers, and pesticides. By carefully calibrating application rates based on weight measurements, farmers can minimize waste, reduce costs, and enhance crop performance.

2. Inventory Management

Effective inventory management is essential for ensuring a steady supply of agricultural inputs and products. Scales enable farmers to track inventory levels accurately, from stored grains and feedstock to harvested crops ready for market. By maintaining optimal inventory levels, farmers can avoid stockouts, minimize losses due to spoilage or theft, and capitalize on market opportunities.

3. Quality Control

Quality control is paramount in agriculture, where the market demands consistency and reliability. Scales help farmers assess the quality of their products by measuring attributes such as weight, size, and density. By establishing weight standards for grading and sorting, farmers can ensure that only the highest-quality produce reaches consumers, enhancing their reputation and market competitiveness.

4. Compliance and Regulation

In today's highly regulated agricultural industry, compliance with legal and safety standards is non-negotiable. Scales play a crucial role in compliance by providing accurate measurements for regulatory reporting and certification purposes. Whether it's verifying the weight of shipments for taxation or ensuring compliance with food safety regulations, scales help farmers demonstrate accountability and meet regulatory requirements.

5. Cost Savings

Efficient resource management is essential for maintaining profitability in agriculture, where margins can be razor-thin. Scales contribute to cost savings by optimizing input usage, minimizing waste, and improving operational efficiency. Whether it's reducing overapplication of fertilizers and pesticides or preventing underfilling of product containers, scales help farmers make informed decisions that translate into tangible savings over time.

6. Data-driven Decision Making

In an era of big data and analytics, informed decision-making is paramount for agricultural success. Scales generate valuable data that farmers can analyze to gain insights into their operations and make data-driven decisions. By monitoring trends in input usage, crop yields, and product quality, farmers can identify opportunities for improvement, optimize production practices, and stay ahead of market trends.

Conclusion

Agriculture is a diverse industry that involves the production of a wide range of crops and livestock. Scales are an important tool in agriculture because they provide a precise and efficient way to measure the weight of crops, livestock, and other agricultural products. This article will go over the different scales used on farms as well as the benefits that they offer.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

The 2024 Guide to Purchasing an Industrial Scale

Industrial scales play a vital role in a wide range of industries, from manufacturing and logistics to agriculture and pharmaceuticals. These robust weighing systems are designed to handle heavy loads and provide accurate measurements, making them essential tools for businesses seeking precision, efficiency, and compliance with industry standards. However, selecting the right industrial scale can be a daunting task, given the multitude of options available on the market. This article aims to guide you through the process of choosing the perfect industrial scale for your specific needs, taking into account various factors that should influence your decision-making.

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Determine Your Weighing Requirements

The first step in selecting an industrial scale is to define your weighing requirements. This means that you need to know what you will be weighing and the frequency that you will be weighing those items. Think about what the maximum weight you will measure throughout your operation. Consider the maximum weight capacity needed, as well as the minimum weight increments necessary for accurate measurements. Determine whether you need a scale for static weighing or dynamic weighing, or if you require additional features such as counting or check weighing capabilities. Depending on the type of operation you have will determine which features, capacities and scale size you will need. These features mentioned are important to helping you know what the best scale is for you. Understanding your specific weighing needs will help narrow down the options.

Consider Environmental Factors:

The operating environment of the industrial scale is crucial for its performance and longevity. Depending on your environment will greatly determine what type of scale you will need. Assess factors such as temperature variations, humidity, dust levels, and exposure to corrosive substances. The environment that your scale will be in will greatly affect the scale’s performance if it is house in an improper area. Depending on the conditions, you may need a scale with a higher IP (Ingress Protection) rating to ensure it can withstand harsh environments. Consider if the scale will be used indoors or outdoors, as this will impact the choice of materials and construction.

Evaluate Accuracy and Calibration:

Accurate measurements are vital in many industrial processes. Look for scales that adhere to recognized accuracy standards such as those set by the International Organization for Legal Metrology (OIML) or the National Institute of Standards and Technology (NIST). Consider whether you require legal-for-trade scales, especially if you are involved in commercial transactions by weight. Additionally, evaluate the calibration process of the scale and determine if it can be easily calibrated on-site or if it requires professional calibration.

Inspect Scale Construction and Durability:

Industrial scales are subjected to heavy use, so their construction and durability are crucial factors to consider. Look for scales made from robust materials such as stainless steel or heavy-duty aluminum that can withstand the rigors of your industry. Consider the load cell technology used in the scale, as it directly affects accuracy and durability. Load cells can be strain gauge, electromagnetic force restoration, or capacitive, each with its own advantages and suitability for different applications.

Analyze Safety Features:

Safety is paramount in industrial environments. Look for scales with safety features such as overload protection, anti-slip platforms, and audible alarms. Consider if the scale requires additional safety certifications based on your industry's regulations, such as ATEX certification for hazardous environments.

Evaluate Connectivity and Data Management:

In today's digital era, connectivity and data management capabilities are increasingly important. Determine if you require a scale with built-in connectivity options such as Wi-Fi, Ethernet, or Bluetooth, allowing seamless integration with other systems or data transfer to a central database. Consider if you need a scale with advanced software for data analysis, reporting, and traceability.

Consider Maintenance and Support:

Industrial scales, like any other equipment, require regular maintenance and occasional repairs. Look for manufacturers or suppliers that provide comprehensive support services, including technical assistance, spare parts availability, and warranty coverage. Consider the reputation and reliability of the manufacturer, as well as the availability of authorized service centers in your area.

Compare Prices and Return on Investment (ROI):

Price is a significant consideration when choosing an industrial scale, but it should not be the sole determining factor. Compare prices from different suppliers while considering the features, durability, and support provided. Focus on the long-term return on investment (ROI) rather than just the upfront cost. A scale that offers enhanced accuracy, durability, and efficiency may prove more cost-effective in the long run, reducing downtime and potential losses.

You can reach out to one our representatives to get a free consultation or a quote on a specific scale system that you need. Configuring a scale can have multiple factors, but working with a scale company can make the journey a lot simpler. Be sure to contact us for a free consultation.

Conclusion:

Choosing the right industrial scale is a critical decision that can impact the efficiency, accuracy, and profitability of your business. By considering your weighing requirements, environmental factors, accuracy, construction, safety features, connectivity, maintenance, and ROI, you can make an informed choice. Take the time to research reputable suppliers, consult with industry experts, and thoroughly evaluate the options available. A well-chosen industrial scale will not only meet your current needs but also provide a solid foundation for future growth and success in your industry.

The 2024 Scale Calibration Guide.

Scale calibrations are an important part of the measurement process, whether it's in a laboratory, manufacturing setting, or even in your own home. Calibration ensures that the readings you get from your scale are accurate and reliable, which is essential for making informed decisions and ensuring quality control.

In this article, we'll explore what scale calibrations are, why they are important, and some of the methods used for calibrating different types of scales. For more articles about scales, calibration and other services, be sure to check out our Learning Hub.

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What are scale calibrations?

Scale calibration is a process of verifying the accuracy of a weighing instrument by comparing its readings with a known standard. The standard weight is a reference point used to evaluate the accuracy of the scale. Calibration is done by adjusting the scale to match the standard weight. This process ensures that the scale's measurements are accurate, consistent, and reliable.

Scale calibration involves comparing the readings from a measuring instrument to a known standard. If the readings do not match the standard, adjustments are made to the instrument to bring it into alignment with the standard. This process ensures that the measurements taken by the instrument are accurate and reliable.

Why are scale calibrations important?

Accurate and reliable measurements are critical in many industries. Inaccurate measurements can lead to a range of problems, from incorrect product specifications to costly production errors. In some cases, inaccurate measurements can even pose a safety risk. it is important to follow the NIST standards when calibrating your scale to avoid the risks.

For example, in the medical industry, accurate measurements are essential for ensuring that patients receive the correct dosage of medication. In the food industry, accurate measurements are necessary for ensuring that products meet nutritional standards and are safe for consumption. In manufacturing, accurate measurements are crucial for ensuring that products meet quality standards and are safe for use.

In addition, many industries are subject to regulations and standards that require regular calibration of measuring instruments. Failure to comply with these standards can result in fines, legal action, and damage to a company's reputation.

How are scales calibrated?

The method used for calibrating a scale depends on the type of scale and the properties being measured. Here are some of the most common methods used for scale calibrations:

Weights and measures calibration

Weights and measures calibration is the most common method used for calibrating scales. This method involves comparing the readings from a scale to a known standard weight or measure. The standard weight or measure is usually provided by a national or international organization, such as the National Institute of Standards and Technology (NIST) in the United States.

To perform a weights and measures calibration, a technician will first verify that the scale is level and that there are no external factors that could affect the measurement, such as vibration or air currents. The technician will then place a known weight or measure on the scale and record the reading. The process is repeated with several different weights or measures to ensure that the scale is accurate across its entire range.

Load cell calibration

Load cell calibration is a method used for calibrating scales that use load cells to measure weight. Load cells are devices that convert mechanical force into electrical signals, which are then used to calculate the weight of an object.

To perform a load cell calibration, a technician will apply known weights to the scale and record the output signals from the load cells. The technician will then compare the output signals to the known weights and make adjustments to the scale as necessary.

Volumetric calibration

Volumetric calibration is a method used for calibrating scales that measure volume, such as pipettes and burettes. Volumetric calibration involves measuring the amount of liquid dispensed by the instrument and comparing it to a known standard.

To perform a volumetric calibration, a technician will first clean the instrument and check for any defects that could affect the measurement. The technician will then dispense a known volume of liquid and measure it using a calibrated measuring cylinder or other

Types of Calibration

There are several types of scale calibration. The type of calibration required depends on the industry and the scale's intended use. The most common types of calibration include:

1. Linearity Calibration: This type of calibration ensures that the scale's readings are consistent across its entire range of measurement. You will generally see this type of calibration performed on laboratory or precision balances.

2. Eccentricity Calibration: This type of calibration ensures that the scale's readings are accurate when the weight is placed in different locations on the scale's platform. When a scale technician is performing this sort of calibration, then they will usually place a test weigh on each corner of the scale to ensure that the weight is consistent.

3. Sensitivity Calibration: This type of calibration ensures that the scale's readings are accurate at low weight values. This type of calibration will usually be performed on laboratory balances. It takes a weight of a specific size (usually very small) to test the scale’s sensitivity. Which is finding the lowest weight that will register.

4. Repeatability Calibration: This type of calibration ensures that the scale's readings are consistent when the same weight is measured multiple times. For example, you place a 50kg weight on a bench scale. The scale should read 50kg. You test the repeatability by placing the weight multiple times and checking that the weight is showing the same value.

5. Traceability Calibration: This type of calibration ensures that the scale's readings are traceable to a recognized standard.

Conclusion

In conclusion, scale calibration is a critical process that ensures the accuracy, reliability, and consistency of measurement equipment. It is essential for ensuring compliance with regulations and standards, reducing errors, improving quality control, and increasing efficiency. By understanding the importance of scale calibration and following the proper procedures, industries can ensure that their measurement equipment provides accurate and reliable measurements over the life of the scale.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about scale maintenance, repair, technical articles and all around general scale information. American Scale is your sour for all things related to industrial scales.

Weights and Measures Standards: Why They are Important

What Is NTEP and why is it important?

When searching for what scale to purchase for your application, two of the most popular terms you will find is “legal-for-trade” and “NTEP approved”. Generally, in the United States a legal for trade scale must be NTEP approved. So if you are purchasing a scale to use in your business, then you need to make sure that it is shown somewhere on the scale that it is NTEP approved.

Why do we need weights and measures standards?

The weights and measures standard is a set of agreed-upon units of measurement that is used to ensure consistency and accuracy in the measurement of weight, length, volume, and other quantities. This standard is important for a variety of reasons, including enabling fair trade and commerce, ensuring the safety and quality of products, and facilitating scientific research and technological innovation.

The weights and measures standard is established and maintained by national and international organizations. In the United States, the National Institute of Standards and Technology (NIST) is responsible for setting and enforcing the standards for weights and measures. Internationally, the International Bureau of Weights and Measures (BIPM) is the organization that sets the standards for weights and measures, which are used by most countries around the world.

What are the key components for weights and measures?

One of the key components of the weights and measures standard is the system of units, which defines the basic units of measurement for different quantities, such as length, mass, and time. The International System of Units (SI) is the most widely used system of units, and it is based on the meter, kilogram, and second as the base units for length, mass, and time, respectively.

Standardizing the Process

Another important aspect of the weights and measures standard is the development and use of standardized measurement tools and instruments. These tools and instruments, such as rulers, scales, and clocks, are designed to provide accurate and consistent measurements, and are regularly calibrated to ensure that they meet the required standards. Since scales need to be calibrated to retain accuracy, having a weights and measures standard is the way you an ensure that the scales are accurate.

Closing Words

In conclusion, the weights and measures standard is a critical component of modern society, as it ensures consistency and accuracy in the measurement of physical quantities. It is essential for enabling fair trade and commerce, ensuring the safety and quality of products, and facilitating scientific research and technological innovation.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

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Features to Consider for Industrial Scales: Optimizing Efficiency and Performance

When beginning your journey with industrial scales, at first glance it can be quite overwhelming. The sheer amount of options, from tolerance to max capacity, it can be a daunting task when looking for a new industrial scale. Choosing the right industrial scale is essential for accurate measurements and efficient operations. When considering the purchase of an industrial scale, several key features should be taken into account to ensure it meets the specific needs of your business.

In the dynamic landscape of industrial operations, the choice of an appropriate industrial scale is a critical decision that can significantly impact efficiency, accuracy, and overall productivity. Whether you are involved in manufacturing, logistics, or any industry that requires precise measurements of materials, selecting the right industrial scale is essential. This article explores the key features that should be considered when choosing an industrial scale for large-scale operations.

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Capacity and Accuracy

The foremost consideration when selecting an industrial scale is its capacity to handle the intended load. Understanding the range of weights your operations require is crucial to avoid overloading or underutilizing the scale. Moreover, accuracy is paramount, especially in industries where precise measurements are essential. Look for scales with high precision and accuracy levels, ensuring consistency in your processes.

Durability and Build Quality

Industrial scales are subjected to rigorous use in harsh environments. Therefore, durability and build quality are non-negotiable features. Opt for scales constructed from robust materials that can withstand exposure to chemicals, extreme temperatures, and heavy-duty usage. Stainless steel and other corrosion-resistant materials are often preferred for their resilience in industrial settings.

Environmental Considerations

Industrial environments vary, and the scale selected should be suitable for the specific conditions of the workplace. Consider factors such as temperature fluctuations, humidity levels, and the presence of dust or corrosive substances. Some scales come equipped with protective features, such as sealed load cells and dust-proof enclosures, ensuring reliable performance in challenging surroundings.

An example of this is when you have a bench or floor scale in a wash down environment. These environments are usually high in moisture and extreme temperature changes. You will want to look for scales with a high IP rating, that are resistant to moisture and extreme temperature changes. You can head over to our Learning Hub to read our article on wash down scales.

Integration with Software and Systems

In the era of Industry 4.0, connectivity is key. Choose an industrial scale that seamlessly integrates with your existing software and management systems. This integration not only enhances data accuracy but also facilitates real-time monitoring and data analysis, leading to informed decision-making and improved overall efficiency.

User-Friendly Interface

A user-friendly interface is essential for ensuring that the scale is easy to operate and that personnel can quickly adapt to its functionalities. Look for features such as intuitive displays, touchscreen interfaces, and straightforward calibration processes. This not only reduces the learning curve for operators but also minimizes the chances of errors in weighing processes.

Calibration and Maintenance

Regular calibration is crucial to maintaining the accuracy of an industrial scale. Choose a scale that allows for easy and accurate calibration, either through manual adjustments or automated calibration features. Additionally, assess the maintenance requirements of the scale – opt for models that offer ease of maintenance, minimal downtime, and prompt support from manufacturers.

Safety Features

Safety is paramount in industrial settings. Ensure that the selected scale is equipped with safety features such as overload protection, anti-slip surfaces, and secure locking mechanisms. These features not only protect personnel but also contribute to the longevity of the scale by preventing damage caused by excessive loads.

Compliance with Industry Standards

Different industries have specific regulations and standards regarding weighing processes. Ensure that the chosen industrial scale complies with relevant industry standards and certifications. This not only guarantees accuracy and reliability but also ensures that your operations meet regulatory requirements.

Check out our article on NIST and scale standards to learn more about the requirements for having a legal for trade scale.

Scalability

Consider the future growth and expansion of your operations. Choose a scale that can grow alongside your business, accommodating increased workload and evolving requirements. This scalability can save costs in the long run by eliminating the need for frequent equipment upgrades.

Cost of Ownership

While the initial cost of the industrial scale is a significant factor, it's essential to consider the total cost of ownership. Evaluate factors such as maintenance costs, energy efficiency, and the availability of spare parts. Investing in a higher-quality scale with lower long-term costs may prove more economical in the grand scheme of industrial operations.

Depending on the scale will greatly determine how much your scale will cost during it’s lifetime. Be sure to consult with your local scale company to get a quote on the cost of scale services and calibration.

Conclusion

Selecting the right industrial scale involves a thorough analysis of various factors to ensure seamless operations, accuracy, and compliance with industry standards. By considering features such as capacity, durability, integration capabilities, user-friendliness, and compliance, businesses can make informed decisions that contribute to the overall efficiency and success of their industrial processes. The careful selection of an industrial scale is an investment in precision, productivity, and the long-term sustainability of industrial operations.

American Scale is your source for industrial scales. Be sure to check out our Learning Hub for in depth articles tackling multiple topics. From scale service and maintenance, to learning how to pick the right scale for you. American Scale has you covered.

Weighing the Future: Trends and Innovations in the Scale Industry

Scales have been essential tools for measuring weight for centuries. From ancient balances and beam scales to modern digital and smart scales, this industry has continued to evolve. However, the scale industry is currently at a crossroads, with significant technological advancements and changing demands reshaping its future. In this article, we will look into the latest trends and innovations shaping the scale industry and discuss the possibilities for the future.

The Evolution of Weighing Scales

To understand the future of the scale industry, we must first appreciate its historical evolution. Scales have come a long way from rudimentary systems of weights and balances. The advent of digital technology revolutionized the industry, leading to the development of electronic and digital scales that are more accurate, reliable, and user-friendly.

Digitalization and Precision

The foundation of the scale industry's future lies in digital technology and precision. Modern digital scales use advanced sensors, load cells, and microprocessors to provide highly accurate measurements. These scales are not only used in traditional applications like commerce, industry, and health, but they also find uses in areas such as food prep, fitness, and lab research.

The integration of digital technology has enabled scales to offer enhanced features such as tare functions, data storage, and connectivity with other devices, making them more versatile and user-friendly.

Smart Scales and IoT Integration

One of the most significant trends in the scale industry is the rise of smart scales, which are interconnected to the Internet of Things (IoT). Smart scales can transmit weight data to smartphones, computers, or cloud-based platforms for real-time monitoring and analysis. These scales are increasingly used in healthcare and fitness applications, helping individuals track their weight and body composition more effectively.

Moreover, IoT integration opens up possibilities for scale manufacturers to offer remote troubleshooting, firmware updates, and data analysis, improving the overall user experience. As the IoT ecosystem continues to expand, we can expect more innovative applications for smart scales in the future.

Sustainability and Eco-friendly Scales

The global focus on sustainability and environmental consciousness is also influencing the scale industry. Manufacturers are developing eco-friendly scales by using recycled materials and reducing energy consumption. Sustainable practices not only benefit the environment but also appeal to customers who prioritize responsible manufacturing and product choices.

The future of scales may include biodegradable components and energy-efficient designs, further aligning the industry with global sustainability goals.

Industry-Specific Scales

Scales are used in a wide range of industries, from agriculture and manufacturing to healthcare and logistics. The future of the scale industry will likely see the development of specialized scales tailored to the unique requirements of each industry. These scales will offer specific features and capabilities designed to optimize processes and enhance efficiency in various applications.

For instance, agricultural scales may incorporate moisture and density sensors for precise crop yield measurements, while healthcare scales could provide advanced body composition analysis for clinical diagnostics.

Future Challenges

While the scale industry is poised for growth and innovation, it also faces challenges and obstacles. Understanding these challenges is crucial for shaping a successful future.

Regulatory Compliance

Scales used in commerce and healthcare must comply with stringent regulations to ensure accuracy and fairness. Manufacturers need to invest in research and development to meet these requirements and continue evolving their products. Staying abreast of changing regulations is essential to avoid compliance issues that could impact the industry's reputation and trustworthiness.

Competition and Pricing

The scale industry is highly competitive, with numerous manufacturers vying for market share. This competition can lead to price wars, which may drive down profit margins. To succeed, companies must focus on value-added features, innovative solutions, and superior customer service to differentiate themselves and maintain profitability.

Technological Advancements

As technology continues to advance, the scale industry must keep up with consumer expectations and demands. Customers now expect features like Bluetooth connectivity, mobile apps, and compatibility with smart home systems. Manufacturers must invest in research and development to stay ahead of the curve and deliver cutting-edge products.

Opportunities for Growth

Despite the challenges, there are several promising opportunities for the scale industry:

Healthcare and Wellness

The global emphasis on health and wellness provides a substantial growth opportunity for the scale industry. Smart scales that monitor body composition, track fitness progress, and connect with health apps are in high demand. With an aging population and an increasing focus on preventive healthcare, these scales have a bright future.

E-commerce and Logistics

The surge in e-commerce and online retail has led to a growing need for precision weighing in the logistics and shipping industry. Accurate weight measurements are crucial for shipping cost calculations, inventory management, and compliance with transportation regulations. The future of scales in this sector includes automated, high-capacity scales that can integrate seamlessly with e-commerce platforms and logistics systems.

Food Industry

In the food industry, scales play a pivotal role in maintaining quality control, portion accuracy, and compliance with food safety regulations. As the food industry continues to evolve, scales will adapt to new demands, including more robust data capture and reporting capabilities. This is especially relevant in the context of reducing food waste and ensuring efficient food distribution.

Conclusion

The scale industry has a promising future, driven by technological advancements, IoT integration, sustainability initiatives, and specialized applications in various sectors. Challenges such as regulatory compliance and pricing pressure must be addressed, but they can be overcome through innovation, adaptability, and a focus on customer value.

As scales become smarter and more connected, they will continue to find applications in both consumer and industrial settings. The future of the scale industry is one of precision, efficiency, and versatility, offering countless possibilities for improving processes, enhancing health and wellness, and contributing to a more sustainable world. Scale manufacturers that embrace these trends and opportunities are likely to thrive in this ever-evolving industry.

American Scale is your source for industrial scales. Be sure to check out our Learning Hub for in depth articles tackling multiple topics. From scale service and maintenance, to learning how to pick the right scale for you. American Scale has you covered.

Harnessing Radiation Detection for the Advancement of the Scale Industry

Radiation detection is making inroads into industries that might seem unexpected at first glance. Among these is the scale industry, which manufactures and utilizes scales for a wide range of applications. The integration of radiation detection technology in this sector has the potential to bring about significant improvements in accuracy, efficiency, and safety. In this article, we will explore how radiation detection can benefit the scale industry, shedding light on the various applications, challenges, and advancements in this dynamic field.

The Scale Industry: An Overview

The scale industry plays a crucial role in various domains, including manufacturing, logistics, healthcare, and research. Scales are used for precision measurements of weight, mass, and quantity, and their accuracy is vital for ensuring the quality and safety of products and processes. Traditional scales have relied on mechanical components and electronic load cells to provide precise measurements. However, the integration of radiation detection technology is changing the landscape by enhancing the precision and efficiency of these measurement devices.

Radiation Detection: A Versatile Technology

Radiation detection technology, which encompasses a variety of methods for detecting and measuring ionizing radiation, has traditionally been used in applications such as nuclear power plants, medical imaging, and radiation therapy. In recent years, advancements in radiation detection technology have made it more versatile, affordable, and accessible. This has opened up opportunities for its integration into a range of non-traditional fields, including the scale industry.

Applications of Radiation Detection in the Scale Industry

Improved Precision and Accuracy: Radiation-based density measurements can significantly enhance the precision and accuracy of weighing systems. One of the most prominent examples of this is the use of gamma radiation sources in gamma densitometers. These devices measure the density of materials passing over the scale by analyzing the degree to which gamma radiation is attenuated. This technology is particularly useful in industries where the density of the measured material varies, such as agriculture, mining, and construction. By employing radiation detection, scales can provide consistent and highly accurate measurements, improving quality control and reducing errors.

Material Identification: Radiation detection can be used for material identification, which is critical in the manufacturing and logistics sectors. By using gamma spectroscopy, scales can identify and verify the composition of materials. This is particularly important for quality control and ensuring that the right materials are used in production. It can also help in detecting counterfeit products and ensuring the safety of products used in various industries.

Radiation-Induced Mass Changes: Certain materials undergo changes in mass when exposed to ionizing radiation. This phenomenon can be harnessed to create highly sensitive scales that can measure minute changes in mass. These scales can be used in research and quality control applications where extreme precision is required.

Environmental Monitoring: Radiation detection technology can be integrated into scales used for environmental monitoring. This can aid in the measurement of radioactivity levels in soil, water, and air, helping to ensure public safety and adherence to environmental regulations.

Challenges and Considerations

While radiation detection holds great promise for the scale industry, there are challenges and considerations that must be addressed:

Safety Regulations: The use of radiation sources in scales requires adherence to strict safety regulations. Proper training and safety measures are essential to protect both operators and the environment. Ensuring compliance with these regulations is paramount.

Cost: The initial cost of implementing radiation detection technology can be significant. However, the long-term benefits in terms of accuracy and efficiency can outweigh the investment.

Maintenance and Calibration: Radiation-based scale systems require periodic maintenance and calibration to ensure accurate measurements. Regular inspections and quality control processes are essential to prevent errors and ensure safety.

Public Perception: The use of radiation in everyday applications may raise concerns among the public. Transparent communication and education are essential to address these concerns and build public trust.

Conclusion

The integration of radiation detection technology into the scale industry is poised to revolutionize the precision, accuracy, and versatility of scale measurements. From improving quality control in manufacturing to enhancing environmental monitoring, the applications of radiation detection in this field are far-reaching. While challenges such as safety regulations and initial costs must be addressed, the long-term benefits are promising. The scale industry is on the brink of a new era, where the fusion of traditional scales and advanced radiation detection technology will set new standards for accuracy and efficiency, contributing to a safer and more reliable future for various industries.

American Scale is your source for industrial scales. Be sure to check out our Learning Hub for in depth articles tackling multiple topics. From scale service and maintenance, to learning how to pick the right scale for you. American Scale has you covered.

The Role of Scales in Optimizing Logistics: Weighing the Benefits

Logistics have always been a crucial factor in our economy. In this complex dance of supply chains and transportation networks, even seemingly minor aspects can have a significant impact on the overall efficiency of the system. One such seemingly mundane yet highly impactful tool is the humble scale. Scales play an integral role in optimizing logistics operations, contributing to everything from accurate freight pricing to ensuring compliance with regulations. In this article, we delve into the multifaceted benefits of scales in the logistics industry.

Precision in Freight Pricing

One of the most direct and immediate benefits of utilizing scales in logistics is the precision they bring to freight pricing. In a world where every ounce counts, accurate weight measurements can make a substantial difference in the final cost of shipping. Overestimating the weight of a shipment can lead to unnecessary expenses for both the shipper and the recipient, while underestimating it can result in disputes and potentially lost revenue for logistics providers.

By implementing weight measurement protocols using scales, logistics companies can ensure that they charge customers based on the actual weight of the goods being transported. This accuracy not only improves transparency and trust between businesses and their customers but also aids in maintaining competitive pricing, ultimately contributing to customer satisfaction and retention.

Optimal Resource Allocation

Efficient logistics management hinges on the optimal allocation of resources such as transportation vehicles, storage space, and personnel. Incorrect weight information can lead to imbalanced resource allocation, potentially resulting in underutilized or overloaded vehicles, inefficient space utilization, and unnecessary labor costs.

Scales assist in making informed decisions regarding resource allocation. For example, knowing the exact weight of cargo allows logistics managers to determine the most suitable transportation mode, whether it's a truck, train, ship, or plane. Additionally, accurate weight data enables planners to maximize load capacities without exceeding legal weight limits, thereby enhancing operational efficiency and cost-effectiveness.

Regulatory Compliance and Safety

The logistics industry operates within a framework of regulations and safety standards that are designed to protect both the goods being transported and the individuals involved in the process. Weight regulations are a critical aspect of these standards, ensuring that vehicles on the road do not pose undue risk to infrastructure and public safety.

Scales play a pivotal role in ensuring compliance with weight-related regulations. By accurately measuring the weight of cargo and vehicles, logistics companies can avoid fines, penalties, and delays resulting from violations. Furthermore, adhering to weight limits enhances road safety by reducing wear and tear on infrastructure, lowering the risk of accidents caused by overloaded vehicles, and improving overall traffic flow.

Inventory Management and Demand Forecasting

Effective inventory management is a cornerstone of successful logistics operations. Scales can contribute to this aspect by providing accurate weight measurements of incoming and outgoing goods. This data facilitates real-time tracking of inventory levels, enabling businesses to maintain optimal stock levels and prevent shortages or overstocking.

Moreover, weight measurements can also inform demand forecasting. By analyzing historical weight data, logistics professionals can identify trends and patterns in consumer behavior. For instance, they might notice a consistent increase in weight during specific seasons, indicating higher demand for certain products. This knowledge empowers companies to adjust their supply chains and stock accordingly, improving their ability to meet customer demands and minimize waste.

Sustainability and Environmental Impact

In an era where environmental consciousness is becoming increasingly important, logistics companies are seeking ways to reduce their carbon footprint and minimize the impact of their operations on the planet. Accurate weight measurements contribute to sustainability efforts by enabling optimization of transportation routes and load capacities. This, in turn, leads to fewer trips, reduced fuel consumption, and lower emissions.

By using scales to precisely determine the weight of cargo, logistics providers can identify opportunities to consolidate shipments, optimize delivery routes, and choose more fuel-efficient modes of transportation. These strategies not only cut down operational costs but also align with the broader goals of reducing greenhouse gas emissions and promoting eco-friendly practices in the industry.

Conclusion

While often overlooked, scales are indispensable tools that underpin the foundation of efficient logistics operations. From accurate pricing to regulatory compliance, resource allocation to environmental sustainability, the benefits they bring to the table are far-reaching and multifaceted. In a world where every ounce and gram can make a difference, the reliable measurement of weight provided by scales plays a pivotal role in shaping the present and future of logistics. As technology continues to advance, scales are likely to become even more integrated with digital systems, further enhancing their role in optimizing the complex dance of global supply chains.

The 2023 Guide to Purchasing an Industrial Scale

Industrial scales play a vital role in a wide range of industries, from manufacturing and logistics to agriculture and pharmaceuticals. These robust weighing systems are designed to handle heavy loads and provide accurate measurements, making them essential tools for businesses seeking precision, efficiency, and compliance with industry standards. However, selecting the right industrial scale can be a daunting task, given the multitude of options available on the market. This article aims to guide you through the process of choosing the perfect industrial scale for your specific needs, taking into account various factors that should influence your decision-making.

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Determine Your Weighing Requirements

The first step in selecting an industrial scale is to define your weighing requirements. This means that you need to know what you will be weighing and the frequency that you will be weighing those items. Think about what the maximum weight you will measure throughout your operation. Consider the maximum weight capacity needed, as well as the minimum weight increments necessary for accurate measurements. Determine whether you need a scale for static weighing or dynamic weighing, or if you require additional features such as counting or check weighing capabilities. Depending on the type of operation you have will determine which features, capacities and scale size you will need. These features mentioned are important to helping you know what the best scale is for you. Understanding your specific weighing needs will help narrow down the options.

Consider Environmental Factors:

The operating environment of the industrial scale is crucial for its performance and longevity. Depending on your environment will greatly determine what type of scale you will need. Assess factors such as temperature variations, humidity, dust levels, and exposure to corrosive substances. The environment that your scale will be in will greatly affect the scale’s performance if it is house in an improper area. Depending on the conditions, you may need a scale with a higher IP (Ingress Protection) rating to ensure it can withstand harsh environments. Consider if the scale will be used indoors or outdoors, as this will impact the choice of materials and construction.

Evaluate Accuracy and Calibration:

Accurate measurements are vital in many industrial processes. Look for scales that adhere to recognized accuracy standards such as those set by the International Organization for Legal Metrology (OIML) or the National Institute of Standards and Technology (NIST). Consider whether you require legal-for-trade scales, especially if you are involved in commercial transactions by weight. Additionally, evaluate the calibration process of the scale and determine if it can be easily calibrated on-site or if it requires professional calibration.

Inspect Scale Construction and Durability:

Industrial scales are subjected to heavy use, so their construction and durability are crucial factors to consider. Look for scales made from robust materials such as stainless steel or heavy-duty aluminum that can withstand the rigors of your industry. Consider the load cell technology used in the scale, as it directly affects accuracy and durability. Load cells can be strain gauge, electromagnetic force restoration, or capacitive, each with its own advantages and suitability for different applications.

Analyze Safety Features:

Safety is paramount in industrial environments. Look for scales with safety features such as overload protection, anti-slip platforms, and audible alarms. Consider if the scale requires additional safety certifications based on your industry's regulations, such as ATEX certification for hazardous environments.

Evaluate Connectivity and Data Management:

In today's digital era, connectivity and data management capabilities are increasingly important. Determine if you require a scale with built-in connectivity options such as Wi-Fi, Ethernet, or Bluetooth, allowing seamless integration with other systems or data transfer to a central database. Consider if you need a scale with advanced software for data analysis, reporting, and traceability.

Consider Maintenance and Support:

Industrial scales, like any other equipment, require regular maintenance and occasional repairs. Look for manufacturers or suppliers that provide comprehensive support services, including technical assistance, spare parts availability, and warranty coverage. Consider the reputation and reliability of the manufacturer, as well as the availability of authorized service centers in your area.

Compare Prices and Return on Investment (ROI):

Price is a significant consideration when choosing an industrial scale, but it should not be the sole determining factor. Compare prices from different suppliers while considering the features, durability, and support provided. Focus on the long-term return on investment (ROI) rather than just the upfront cost. A scale that offers enhanced accuracy, durability, and efficiency may prove more cost-effective in the long run, reducing downtime and potential losses.

You can reach out to one our representatives to get a free consultation or a quote on a specific scale system that you need. Configuring a scale can have multiple factors, but working with a scale company can make the journey a lot simpler. Be sure to contact us for a free consultation.

Conclusion:

Choosing the right industrial scale is a critical decision that can impact the efficiency, accuracy, and profitability of your business. By considering your weighing requirements, environmental factors, accuracy, construction, safety features, connectivity, maintenance, and ROI, you can make an informed choice. Take the time to research reputable suppliers, consult with industry experts, and thoroughly evaluate the options available. A well-chosen industrial scale will not only meet your current needs but also provide a solid foundation for future growth and success in your industry.

The 2023 Scale Calibration Guide.

Scale calibrations are an important part of the measurement process, whether it's in a laboratory, manufacturing setting, or even in your own home. Calibration ensures that the readings you get from your scale are accurate and reliable, which is essential for making informed decisions and ensuring quality control.

In this article, we'll explore what scale calibrations are, why they are important, and some of the methods used for calibrating different types of scales. For more articles about scales, calibration and other services, be sure to check out our Learning Hub.

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What are scale calibrations?

Scale calibration is a process of verifying the accuracy of a weighing instrument by comparing its readings with a known standard. The standard weight is a reference point used to evaluate the accuracy of the scale. Calibration is done by adjusting the scale to match the standard weight. This process ensures that the scale's measurements are accurate, consistent, and reliable.

Scale calibration involves comparing the readings from a measuring instrument to a known standard. If the readings do not match the standard, adjustments are made to the instrument to bring it into alignment with the standard. This process ensures that the measurements taken by the instrument are accurate and reliable.

Why are scale calibrations important?

Accurate and reliable measurements are critical in many industries. Inaccurate measurements can lead to a range of problems, from incorrect product specifications to costly production errors. In some cases, inaccurate measurements can even pose a safety risk. it is important to follow the NIST standards when calibrating your scale to avoid the risks.

For example, in the medical industry, accurate measurements are essential for ensuring that patients receive the correct dosage of medication. In the food industry, accurate measurements are necessary for ensuring that products meet nutritional standards and are safe for consumption. In manufacturing, accurate measurements are crucial for ensuring that products meet quality standards and are safe for use.

In addition, many industries are subject to regulations and standards that require regular calibration of measuring instruments. Failure to comply with these standards can result in fines, legal action, and damage to a company's reputation.

How are scales calibrated?

The method used for calibrating a scale depends on the type of scale and the properties being measured. Here are some of the most common methods used for scale calibrations:

Weights and measures calibration

Weights and measures calibration is the most common method used for calibrating scales. This method involves comparing the readings from a scale to a known standard weight or measure. The standard weight or measure is usually provided by a national or international organization, such as the National Institute of Standards and Technology (NIST) in the United States.

To perform a weights and measures calibration, a technician will first verify that the scale is level and that there are no external factors that could affect the measurement, such as vibration or air currents. The technician will then place a known weight or measure on the scale and record the reading. The process is repeated with several different weights or measures to ensure that the scale is accurate across its entire range.

Load cell calibration

Load cell calibration is a method used for calibrating scales that use load cells to measure weight. Load cells are devices that convert mechanical force into electrical signals, which are then used to calculate the weight of an object.

To perform a load cell calibration, a technician will apply known weights to the scale and record the output signals from the load cells. The technician will then compare the output signals to the known weights and make adjustments to the scale as necessary.

Volumetric calibration

Volumetric calibration is a method used for calibrating scales that measure volume, such as pipettes and burettes. Volumetric calibration involves measuring the amount of liquid dispensed by the instrument and comparing it to a known standard.

To perform a volumetric calibration, a technician will first clean the instrument and check for any defects that could affect the measurement. The technician will then dispense a known volume of liquid and measure it using a calibrated measuring cylinder or other

Types of Calibration

There are several types of scale calibration. The type of calibration required depends on the industry and the scale's intended use. The most common types of calibration include:

1. Linearity Calibration: This type of calibration ensures that the scale's readings are consistent across its entire range of measurement. You will generally see this type of calibration performed on laboratory or precision balances.

2. Eccentricity Calibration: This type of calibration ensures that the scale's readings are accurate when the weight is placed in different locations on the scale's platform. When a scale technician is performing this sort of calibration, then they will usually place a test weigh on each corner of the scale to ensure that the weight is consistent.

3. Sensitivity Calibration: This type of calibration ensures that the scale's readings are accurate at low weight values. This type of calibration will usually be performed on laboratory balances. It takes a weight of a specific size (usually very small) to test the scale’s sensitivity. Which is finding the lowest weight that will register.

4. Repeatability Calibration: This type of calibration ensures that the scale's readings are consistent when the same weight is measured multiple times. For example, you place a 50kg weight on a bench scale. The scale should read 50kg. You test the repeatability by placing the weight multiple times and checking that the weight is showing the same value.

5. Traceability Calibration: This type of calibration ensures that the scale's readings are traceable to a recognized standard.

Conclusion

In conclusion, scale calibration is a critical process that ensures the accuracy, reliability, and consistency of measurement equipment. It is essential for ensuring compliance with regulations and standards, reducing errors, improving quality control, and increasing efficiency. By understanding the importance of scale calibration and following the proper procedures, industries can ensure that their measurement equipment provides accurate and reliable measurements over the life of the scale.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about scale maintenance, repair, technical articles and all around general scale information. American Scale is your sour for all things related to industrial scales.

Tips For Improving Scale Accuracy.

Maintaining the accuracy of a scale is crucial for anyone who relies on precise measurements for their work or daily life. An inaccurate scale can lead to errors in freight loads, incorrect dosages of medication, or inaccurate readings in laboratory experiments. Therefore, it is important to understand how to keep your scale accurate and calibrate it regularly. In this article, we will discuss the steps you can take to keep your scale accurate and extend its lifespan.

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How to Keep Your Scale Accurate:

Step 1: Keep your scale clean

One of the easiest ways to keep your scale accurate is by keeping it clean. Over time, dust, dirt, and other debris can accumulate on your scale, affecting its accuracy. To clean your scale, you can use a soft cloth or a microfiber towel to wipe the surface and remove any dirt or debris. Avoid using abrasive cleaners or brushes, as they can scratch the surface of your scale and cause damage.

Depending on the scale you are cleaning will determine how you clean the scale. For example, when cleaning a truck scale you won’t be able to use a micro fiber towel seeing as how the scale will be too large. You would want to use a high powered pressure washer to rid the scale of debris. Setting a good daily, weekly and monthly cleaning schedule and following it will help keep your scale accurate.

Step 2: Store your scale properly

When not in use, store your scale in a cool, dry place to protect it from moisture and humidity. Moisture can damage the delicate components inside the scale and cause it to malfunction. You should also store your scale in a protective case or cover to prevent dust and debris from accumulating on the surface.

This applies to smaller scales like bench, counting and lab scales. Storing these scales in a safe space will prevent dust and debris from getting into the load cells and circuitry.

Step 3: Calibrate your scale regularly

Calibrating your scale regularly is essential to ensure its accuracy. Calibration involves comparing the readings on your scale to a known weight to ensure that it is measuring accurately. You can purchase calibration weights online or from a certified scale dealer like American Scale. Calibration weights come in a variety of sizes and weights, so be sure to choose the appropriate weight for your scale.

To calibrate your scale, follow these steps:

1. Turn on your scale and wait for it to display the zero reading.

2. Place the calibration weight on the scale and wait for it to stabilize.

3. Compare the weight displayed on the scale to the weight of the calibration weight. If the readings match, your scale is accurate. If they do not match, you will need to adjust your scale according to the manufacturer's instructions.

Step 4: Avoid overloading your scale

Avoid overloading your scale as this can cause it to malfunction and affect its accuracy. Most scales have a maximum weight limit, so be sure to check the manufacturer's specifications and follow the recommended weight limit. Overloading your scale can cause damage to the internal components, leading to inaccuracies in measurements.

There are instances where scales are overloaded and in turn damage the load cells. When purchasing a scale or replacement load cells be sure to check the max capacity listed. Choosing the wrong capacity could cause you to overload and damage your scale.

Step 5: Handle your scale with care

Handle your scale with care to prevent damage to the delicate components. Avoid dropping your scale or placing heavy objects on it. Also, be careful when moving your scale, as jarring movements can affect its accuracy. If you need to move your scale, be sure to place it in a protective case or cover to prevent damage.

In environments like warehouses and shipping facilities, which often use forklifts to load items onto floor scales. It is common for those scales to get damaged due to worksite hazards, collisions with forklifts and just careless handling. Remember to taky care of your scale.

Closing Words

Maintaining the accuracy of your scale is essential for anyone who relies on precise measurements. By following these simple steps, you can keep your scale accurate and extend its lifespan. Remember to keep your scale clean, store it properly, calibrate it regularly, avoid overloading it, and handle it with care. By doing so, you can ensure that your scale provides accurate measurements for years to come.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our articles on scale systems, scale maintenance and the different scale types. These articles will help with the basics of scale ownership. Also, take a look at our “Common Problems With Bench Scales'', which can help give insight to what issues could arise while owning a bench scale.

Industries That Benefit From Using Scales

A long standing relationship

Industrial scales are used in a wide range of industries, including manufacturing, logistics, construction, and agriculture. These scales are known for their durability, accuracy, and reliability, which make them well-suited for use in a variety of industrial settings.

This article will go over the industries that benefit the most from utilizing scales in their operation. Considering how anything that is sold is also weighed, it is good to take a look at what scales are used in these industries.

Industries that utilize scales.

Manufacturing: One of the industries that benefits from the use of industrial scales is manufacturing. In the manufacturing industry, scales are used to weigh raw materials, finished products, and intermediate products. This is important for ensuring that products are made to the correct specifications and that they meet quality standards. In addition, scales can be used to monitor production processes and to track inventory levels, which can help to optimize operations and reduce costs.

When looking into manufacturing operations, there are different scale types that they use. Typically you will find scales like bench scales, counting scales as well as floor scales in warehouses and manufacturing plants.

Logistics: Another industry that benefits from industrial scales is logistics. When it comes to shipping items, accurate weight is paramount to ensuring items are within shipping standards. If weigh is inaccurate then you run the risk of over or under charging for shipment or you can run the risk of transport being overloaded. In the logistics industry, scales are used to weigh goods and materials that are being transported.

This is important for ensuring that vehicles are properly loaded and that they are in compliance with weight regulations. In addition, scales can be used to calculate shipping rates and to determine the most cost-effective way to transport goods. Common scales used in logistic companies are bench scales, shipping scales, floor scales and forklift scales.

Construction: The construction industry is also a major user of industrial scales. On construction sites, scales are used to weigh materials, equipment, and other items. This is important for ensuring that projects are completed on time and within budget. In addition, scales can be used to verify that products meet quality standards and to monitor the use of materials, which can help to avoid delays and reduce the risk of accidents.

Retail: The retail industry frequently uses scales for various reasons. When going through a grocery store, the produce section will have several scales placed for customers to use. Using these scales (some hanging and some bench) allows for customers to gauge how much their produce will cost before checking out. You will also find scales in the deli and bulk foods section as well.

Some retailers like hardware stores will sell small items like screws, nuts and bolts by weight, instead of packaging. So it is common to find scales in hardware stores as well. Also large scale dry cleaners will weigh your clothes and charge based on weight. Retail scales will usually use bench scales or hanging scales.

Closing words

In conclusion, industrial scales are an essential tool for a wide range of industries, including manufacturing, logistics, construction, and agriculture. These scales provide accurate and reliable weight measurements, which can help companies to optimize their operations and improve their bottom line. As the global economy continues to evolve, the use of industrial scales is likely to become even more important.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', which can help give insight to what issues could arise while owning a bench scale.

Day in the life of an American Scale Service Coordinator

Coordinating The Day.

Within any company there will be different roles with different responsibilities. Just like any team, everyone has a role to play, and when it comes to ensuring that schedules are kept and that the orders are being completed fall on the shoulders of the company’s Service Coordinator.

Service Coordinators have a lot on their plate and have the responsibility of dispatching techs to multiple work sites to manage client maintenance schedules and repairs. Their job is to make sure that the business runs smoothly so that it can operate at peak performance every day. Service coordinators must ensure that technicians know where they are going and what exactly the job will be for the day. They also keep track of inventory so there are always scales and replacement parts are always in stock.

The service coordinator ensures that the scale technicians are provided with what they need, as well as being able to respond quickly in case there is a service emergency that needs a quick resolution. To truly understand how all of it works, you need to know how a service coordinator  spends their day, and what their responsibilities are. This blogpost will breakdown a typical day for the service coordinator at American Scale Company. 

Morning Check

The service coordinator at American Scale Company starts their day at 7:30 each day. First thing that is done is checking emails and messages. There is a high probability that there will be emails from clients requesting service as well as service technicians requesting parts or tools. 

The main thing is checking in and making sure they fulfill any requests awaiting them. The service coordinator will keep an open line of communication with the service technicians to oversee how they are performing their tasks, and ensure that they have all that they need to complete the job in a timely manner. Essentially the morning is where you get a good scope of what needs to be done.

Note: American Scale Company has 24/7 service, so there is a good chance that there were service orders made during the middle of the night. 

Plan and coordinate activities

Service Coordinators will typically use a variation of an Enterprise Resource Planner (ERP) to set up dispatching, scheduling, quotes and a myriad of other things. It is a good idea to look at an ERP like a command center for service coordinators and the company alike. They use the planning and coordination process to make sure that all activities run smoothly and also to help plan out what the day will look like. Depending on the size of the business, they will have a significant involvement in the scheduling of staff activities. They also usually have to coordinate shipments and other logistics with partners, clients and subcontractors. 

Throughout the day the American Scale service coordinator will answer incoming service requests either via phone call or email. The nature of a service request will vary greatly depending on the client’s needs. For example, there may be a service request where the client has a scale that is not weighing correctly. The inactive scale causes downtime, thus halting the process. The service coordinator then processes the request and coordinates with the available technicians to get the issue resolved in a timely manner. These are the types of ongoing responsibilities that the service coordinator has throughout the day. 

Consistency is Key

One of the main responsibilities as a service coordinator is to manage client service requests. When a client submits a service request, then that means time is of the essence and it is up to the service coordinator to dispatch a technician to their site to get the client back up and running. During the time that you’re working as a service coordinator, you’ll also be responsible for maintaining your clients’ existing service requests. This means that you’ll have to track the status of their current requests and their past communication with you. 

One way a service coordinator will do this at a scale company is by setting up a preventative maintenance (PM) schedule that will automatically dispatch service technicians to the appropriate clients. So for example there can be a client who needs a truck scale calibration done once per month. What in turn happens is that the service coordinator will set that up in the ERP system. 

Supporting Service Technicians 

Service technicians do their best to prepare for the day ahead, but there can still be surprises that will need a speedy solution. This is where the service coordinator’s quick thinking can help the technicians finish the job. A likely scenario would be when a service technician is at a job and it turns out that they need a different part that they don’t have on them. 

Having great communication is a critical skill for a service coordinator. Since they have to keep track of inventory, service orders, technicians as well as incoming inquiries from clients. Besides coordinating the day to day activities, the service coordinator also has a very important support role to the service technicians in the field. 

Close out tasks for the day

At the end of the work day the service coordinator will send out end of the day emails, communicate next day schedules with service technicians as well as any other end of the day procedures that need to be completed. Any end of the day tasks are closed out and ensure that all activities are accounted for. This includes checking that service orders have been completed, schedules are made for the following day, and note anything that needs to attention for the next day. 

Closing Words

Service Coordinators are responsible for ensuring that the services we offer are provided to our clients. They guide service technicians through scheduling, and communication, and provide extra support by providing important service and part information. They regularly meet with their team members to check that the tasks assigned to them are being completed. Ultimately the service coordinator is responsible for how services are completed. They have good communication skills, and can adapt to the ever changing nature of service requests. 

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

How Scales Benefit Agriculture

Scales are a valuable tool in the agriculture industry, providing accurate and reliable measurements of weight and mass that are essential for many agricultural processes. From weighing crops and livestock to measuring the flow rate of irrigation water or feed, scales play a critical role in ensuring the efficiency and productivity of agricultural operations.

The benefits that come with using scales in a farming operation help to lower overall cost, and help prevent shrinkage with scale accuracy. They can be used to measure the weight and composition of crops and livestock, as well as to ensure that products meet the required standards for quality and safety.

This article will go over the various benefits that scales bring to the agriculture industry, as well as show the type of scales used throughout an agriculture operation. Understanding how certain scales can help you on your farm will help to make better informed decisions in the future regarding your operation.

Benefiting the Farm

Accuracy: One of the key benefits of using scales in agriculture is their ability to provide precise and accurate measurements. This is essential for ensuring that crops and livestock are properly cared for and fed, as well as for accurately measuring the quantity of materials used in agricultural processes. Scales can also be used to monitor the weight and growth of animals, allowing farmers to identify and address any health or nutritional issues.

When looking at the effects of an inaccurate scale, they can directly affect the animals health and weight, as well as affecting your bottom line. This also helps a lot when monitoring the weight and growth of the animals. There is a trickle down effect that occurs with accurate and inaccurate weight alike.

Flexibility: Another benefit of scales in agriculture is their ability to improve efficiency and productivity. By providing accurate measurements, scales can help farmers optimize their use of resources, such as water, fertilizer, and feed, leading to better yields and higher profits. Scales can also be used to accurately measure the weight of crops and livestock for sale, ensuring that farmers receive fair prices for their products.

Scales for agricultural applications

There are many occasions where things need to be weighed on a farm. Although this is often just for verification purposes, special requirements are set on the weighing equipment.
For example, a robust construction and moisture resistance are important features.

Platform Scales: There are different types of farm weigh systems such as platform scales, these are built to withstand the wear and tear of weighing large, bulky items continually all day. The platform itself is large enough to accommodate cumbersome objects which makes it ideal for weighing things on a farm like livestock.

Farm platform scales are close to the ground, often with a diamond plate surface. This makes it easy for larger livestock like cows and pigs to walk on without much effort or alarm. Farm platform scales are multifunctional so their use is not simply limited to livestock; you can weigh things like grain, hay bales etc. However, if you wish to weigh any crops that still might be in wagons or carts, then you would require another type of scale.

Vehicle Scales: If you’re specializing in cash crops, then you’ll like need to invest in some type of vehicle scale in order to weigh harvest loads. Truck scales can be configured in a number of different ways so to determine which size would be best for your needs.

Portable scales are also helpful if you’re navigating a particularly cumbersome load, as they’re easier to maneuver without trying to load it into a barn or garage.

Closing Words

In conclusion, scales are an essential tool in the agriculture industry, providing accurate and reliable measurements that are critical for the efficient and productive operation of agricultural processes. Their ability to improve efficiency, enhance productivity, and ensure the quality and safety of agricultural products make them a valuable asset for farmers and other agricultural workers.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Weights and Measures Standards: Why They are Important

What Is NTEP and why is it important?

When searching for what scale to purchase for your application, two of the most popular terms you will find is “legal-for-trade” and “NTEP approved”. Generally, in the United States a legal for trade scale must be NTEP approved. So if you are purchasing a scale to use in your business, then you need to make sure that it is shown somewhere on the scale that it is NTEP approved.

Why do we need weights and measures standards?

The weights and measures standard is a set of agreed-upon units of measurement that is used to ensure consistency and accuracy in the measurement of weight, length, volume, and other quantities. This standard is important for a variety of reasons, including enabling fair trade and commerce, ensuring the safety and quality of products, and facilitating scientific research and technological innovation.

The weights and measures standard is established and maintained by national and international organizations. In the United States, the National Institute of Standards and Technology (NIST) is responsible for setting and enforcing the standards for weights and measures. Internationally, the International Bureau of Weights and Measures (BIPM) is the organization that sets the standards for weights and measures, which are used by most countries around the world.

What are the key components for weights and measures?

One of the key components of the weights and measures standard is the system of units, which defines the basic units of measurement for different quantities, such as length, mass, and time. The International System of Units (SI) is the most widely used system of units, and it is based on the meter, kilogram, and second as the base units for length, mass, and time, respectively.

Standardizing the Process

Another important aspect of the weights and measures standard is the development and use of standardized measurement tools and instruments. These tools and instruments, such as rulers, scales, and clocks, are designed to provide accurate and consistent measurements, and are regularly calibrated to ensure that they meet the required standards. Since scales need to be calibrated to retain accuracy, having a weights and measures standard is the way you an ensure that the scales are accurate.

Closing Words

In conclusion, the weights and measures standard is a critical component of modern society, as it ensures consistency and accuracy in the measurement of physical quantities. It is essential for enabling fair trade and commerce, ensuring the safety and quality of products, and facilitating scientific research and technological innovation.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

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Day in the life of an American Scale Service Coordinator

Coordinating The Day.

Within any company there will be different roles with different responsibilities. Just like any team, everyone has a role to play, and when it comes to ensuring that schedules are kept and that the orders are being completed fall on the shoulders of the company’s Service Coordinator.

Service Coordinators have a lot on their plate and have the responsibility of dispatching techs to multiple work sites to manage client maintenance schedules and repairs. Their job is to make sure that the business runs smoothly so that it can operate at peak performance every day. Service coordinators must ensure that technicians know where they are going and what exactly the job will be for the day. They also keep track of inventory so there are always scales and replacement parts are always in stock.

The service coordinator ensures that the scale technicians are provided with what they need, as well as being able to respond quickly in case there is a service emergency that needs a quick resolution. To truly understand how all of it works, you need to know how a service coordinator  spends their day, and what their responsibilities are. This blogpost will breakdown a typical day for the service coordinator at American Scale Company. 

Morning Check

The service coordinator at American Scale Company starts their day at 7:30 each day. First thing that is done is checking emails and messages. There is a high probability that there will be emails from clients requesting service as well as service technicians requesting parts or tools. 

The main thing is checking in and making sure they fulfill any requests awaiting them. The service coordinator will keep an open line of communication with the service technicians to oversee how they are performing their tasks, and ensure that they have all that they need to complete the job in a timely manner. Essentially the morning is where you get a good scope of what needs to be done.

Note: American Scale Company has 24/7 service, so there is a good chance that there were service orders made during the middle of the night. 

Plan and coordinate activities

Service Coordinators will typically use a variation of an Enterprise Resource Planner (ERP) to set up dispatching, scheduling, quotes and a myriad of other things. It is a good idea to look at an ERP like a command center for service coordinators and the company alike. They use the planning and coordination process to make sure that all activities run smoothly and also to help plan out what the day will look like. Depending on the size of the business, they will have a significant involvement in the scheduling of staff activities. They also usually have to coordinate shipments and other logistics with partners, clients and subcontractors. 

Throughout the day the American Scale service coordinator will answer incoming service requests either via phone call or email. The nature of a service request will vary greatly depending on the client’s needs. For example, there may be a service request where the client has a scale that is not weighing correctly. The inactive scale causes downtime, thus halting the process. The service coordinator then processes the request and coordinates with the available technicians to get the issue resolved in a timely manner. These are the types of ongoing responsibilities that the service coordinator has throughout the day. 

Consistency is Key

One of the main responsibilities as a service coordinator is to manage client service requests. When a client submits a service request, then that means time is of the essence and it is up to the service coordinator to dispatch a technician to their site to get the client back up and running. During the time that you’re working as a service coordinator, you’ll also be responsible for maintaining your clients’ existing service requests. This means that you’ll have to track the status of their current requests and their past communication with you. 

One way a service coordinator will do this at a scale company is by setting up a preventative maintenance (PM) schedule that will automatically dispatch service technicians to the appropriate clients. So for example there can be a client who needs a truck scale calibration done once per month. What in turn happens is that the service coordinator will set that up in the ERP system. 

Supporting Service Technicians 

Service technicians do their best to prepare for the day ahead, but there can still be surprises that will need a speedy solution. This is where the service coordinator’s quick thinking can help the technicians finish the job. A likely scenario would be when a service technician is at a job and it turns out that they need a different part that they don’t have on them. 

Having great communication is a critical skill for a service coordinator. Since they have to keep track of inventory, service orders, technicians as well as incoming inquiries from clients. Besides coordinating the day to day activities, the service coordinator also has a very important support role to the service technicians in the field. 

Close out tasks for the day

At the end of the work day the service coordinator will send out end of the day emails, communicate next day schedules with service technicians as well as any other end of the day procedures that need to be completed. Any end of the day tasks are closed out and ensure that all activities are accounted for. This includes checking that service orders have been completed, schedules are made for the following day, and note anything that needs to attention for the next day. 

Closing Words

Service Coordinators are responsible for ensuring that the services we offer are provided to our clients. They guide service technicians through scheduling, and communication, and provide extra support by providing important service and part information. They regularly meet with their team members to check that the tasks assigned to them are being completed. Ultimately the service coordinator is responsible for how services are completed. They have good communication skills, and can adapt to the ever changing nature of service requests. 

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

How Technology Is Changing The Scale Industry

The process of weighing and measuring goods is one of the oldest industries. While innovations in software, sensors, and other digital technologies have made the digital age more convenient than ever before, this has also led to a number of challenges for the future of scales and weighing in general. With technological advancements constantly evolving and new solutions emerging at a faster pace than ever before, it is hard to predict what challenges will arise in the near future. However, based on current trends and recent industry developments, we can expect several changes in the way weights and measurements are handled over the next few years. Here are 4 ways that weighing & measurement will change in the future.

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Automated weighing and measurement

Automated systems have the potential to transform the way we handle weights and measurements. While the benefits of automation are clear, we are yet to experience the full potential of this technology. Considering the current state of automation, not all sectors will be able to fully benefit from the advantages of this. In the future, we can expect automated systems to grow in popularity. As the technology improves, we can expect the automation of more and more tasks. At the same time, we can also expect automation to bring its own set of challenges. 

In some ways you are seeing how automation has entered the scale industry. When you look at truck scales, or large weigh operations, some are adopting automated kiosks, or smart weighing for ticketing. There is also a push for contactless weighing, for when a truck can enter a weighhouse and sensors mark the arrival and distribute the product accurately. This removes the need for a person to observe, and frees them up to complete other tasks. Even with food processing plants, there are automated checkweighers that help streamline the process.

The adoption of more automated scale technology will benefit the scale owners, by allowing for their workers to tend to other duties, as well as keeping the truck drive safely inside of his truck. 

Rise of the Digital age

The rise of digitalisation is expected to continue. While digitalisation has revolutionized many sectors, it has also brought along its fair share of challenges. Things are expected to get even more challenging as the world moves further towards automation. The fact that digital assets are not always easy to transfer or exchange poses a challenge.

With a lot of truck scale companies going digital, there is a push to move away from the more antiquated ways of operating. Digital load cells and indicators with a digital screen are quickly becoming the standard. You also have ways to remotely track scale performance, allowing for the scale technician or whomever to track the data while tending to other duties. The rise of the digital era has essentially changed the way we view everything. Scale manufacturers are also adopting the digital age, by making their literature easily accessible from a computer or phone. This means if there is an issue with the scale that you need to troubleshoot, then there is most likely a guide for your specific scale online. The scale industry are just one of the many industries that have completely transformed in every way. 

weighing the benfits of Blockchains

Blockchains are in some ways still new to a lot of people, but they have been present for a little bit now. And they are being used in many industries, mainly shipping and logistics. Blockchain enables smooth and integrated communication across complex supply chains. 

In this way, it improves trust, security and speed. It can even be used to create platforms where logistics service providers offer free capacity in trucks or ships in real time.

The usage of blockchain-based solutions is expected to grow. The blockchain is more than a single technology — it is a framework that is used to build many different applications. The blockchain’s ability to automatically record and track data has made it one of the most popular technologies in the market. Several industries have started using the blockchain for their solutions. The many applications of the blockchain make it an ideal solution for a range of future challenges.

This technology is still a bit foreign to a lot of people, but is being used throughout companies like Oracle, Microsoft and IBM among others. When it comes to keeping track of inventory, shipments and payments. With blockchain support, it greatly affects the logistics industry in the way ledgers are managed, to the way shippers are paid. There are a lot of logistics companies using blockchain technology to keep track of their complex schedules, transactions and inventory. 

AI supported smart solutions will emerge

AI has come a long way in the past few years. This is expected to continue as more businesses move towards incorporating AI into their processes. AI-based smart solutions are expected to emerge over the next few years. This can be used to automate a range of processes. At the same time, it can also be used to help businesses manage their operations more efficiently.

We already have AI winning art contests and writing music and winning awards. AI is very beneficial for simplifying and streamlining many different processes. Being able to program the parameters into a computer will greatly reduce issues like human error. AI is transforming the weighing processes, such as collecting and analyzing information from the scale, truck load cells, etc. It also analyzes inventory processes, enabling companies to increase efficiency and boost revenues. In warehousing, AI is used to make demand predictions, modify orders, and reroute products in transit. Having the ability to analyze in realtime if a vehicle is overloaded, will greatly reduce fines with the state weights and measures organization. AI will definitely be used more an more as the technology advances. 

Conclusion

The future of measuring and handling goods is expected to be interesting times for the industry. With constant advancements in technology, it is not surprising to see many changes in the way we handle weights & measurements. Automated systems are expected to grow in popularity. At the same time, the usage of blockchain is expected to grow. AI-supported smart solutions are also expected to emerge. The future of measuring and handling goods looks to be very exciting.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Data Acquisition And Scales, What Are The Options?

Scale data is very important for companies to receive and record information. Nowadays, the majority of companies are still recording data by hand and transposing the information to spreadsheets or other digital formats. As technology continues to advance, many customers want to obtain the weight data in digital format directly from the scale to minimize human error and increase efficiency and reporting.

Getting weight data from the scale requires special equipment to allow the scales to communicate with other devices. This article will go over the different types of equipment and how they are used to communicate with the scales. The five main types of communication are: serial, ethernet, fiber optic, USB, and analog (0-10 V or 4-20 mA).

Serial
RS232 is the most commonly used communication interface for sending scale data to another device. It requires a single cable with three conductors. The three conductors are Transmit (TXD), Receive (RXD), and Signal Ground (GND). Normally the cable can be effective to up to 50 feet, but if there is electrical or RF noise then it could be drastically reduced. The 9 pin D style connector is the interface used to allow the scale to communicate with other devices. There are three different ways that the scale can communicate with the device through RS232. The first is Transmit on Demand which only sends information to the device when the PRINT button is pressed. The second way is Continuous Transmission which sends every displayed weight to the device. A constant update of the weight is required for the data to be collected by the device. The last way is Auto Transmit which automatically sends the scale weight data when there is a stable weight register. Once the data is sent to the device, the scale will not send more data until the weight is removed.

Ethernet
10/100Base-T Ethernet network provides up to 100 Mbps of bandwidth which is more than enough for scale communications. A typical scale data string is only 200 bits. Ethernet is cost effective, easy to understand, easy to deploy, and easy to maintain. With ethernet you can have either a wired or wireless connection. There are advantages and disadvantages to both. Some of the advantages to a wired connection are that it’s easy to implement, easy to troubleshoot, and the cable connection is IP65-rated. The disadvantages of a wired connection are that it requires cables to be run and harsh environments may call for hardened cabling which cost extra. Some of the advantages of a wireless connection are that there are no cables and the scales can be moved to multiple locations within range. The disadvantages of a wireless connection are that it requires an IT department to get involved to ensure proper security configuration, and equipment, walls, or other RF based devices can interfere with wireless signals.

Fiber Optic
Fiber Optic uses light to transmit data between two devices. It’s made out of a transparent glass core that is surrounded by a mirror-like covering. When light passes through the cable it bounces off the mirror-like covering all the way to the other end. Typically it’s used in hazardous environments because of its durability. The interesting thing about fiber optic is that it completely eliminates electrical and radio frequency noise. So you don’t have to worry about there being any interference. The cables can be run without a conduit unlike other cables which speeds up the installation process and they can be run up to 1000 ft. Fiber optic is convenient, easy to install, and easy to maintain although it is very expensive.

USB
Since the birth of the scale industry Serial Port (RS232) has been the go to. This all changed in 2002 when computer manufacturers started to do away with Serial Ports and introduced the USB port. It became very important for companies to switch over to USB because it was new and they needed the data from their scales. USB has a couple of benefits over its counterpart RS232. First off, you don’t need to configure any communication settings before using the device. Secondly, USB hubs are available for expandability. Meaning that you can have up to 127 USB devices for one PC. Third, USB Cables and components are inexpensive and easy to come by. And Lastly, Windows operating systems automatically detect USB devices and will prompt to download any drivers if need be. While USB is very common for peripheral devices, we don’t see many scales connected in this format.

Analog (0-10V or 4-20 mA)
This type of communication is often used when connecting a scale controller to a PLC. Most of the time, the controller, or indicator, requires an extra option card in order to communicate. 4-20 mA uses an electrical current as the carrier of the information. It creates a current loop as a means to pass a “value” that is then converted into data. 4-20 mA has 5 parts to it: the Sensor, the Transmitter,  the Power Source,  the Loop, and the Receiver. The sensor provides the value. The transmitter converts the value to a 4-20 mA value. The power source is the physical DC power that the transmitter uses. The loop is the physical loop or wires. And the receiver reads the 4-20 mA value and determines the actual value. The data transmission is not affected by voltage drop, which means that it can be used over long distances without losing quality of the signal. The system sort of has a self-monitoring process since currents less than 4mA and higher than 20mA indicates a fault in the circuit. 

American Scale is well versed in all the different types of scale data communication. Reach out today to learn about data acquisition projects that we’ve worked on.