The 2025 Guide to Purchasing an Industrial Scale

Industrial scales play a vital role in a wide range of industries, from manufacturing and logistics to agriculture and pharmaceuticals. These robust weighing systems are designed to handle heavy loads and provide accurate measurements, making them essential tools for businesses seeking precision, efficiency, and compliance with industry standards. However, selecting the right industrial scale can be a daunting task, given the multitude of options available on the market. This article aims to guide you through the process of choosing the perfect industrial scale for your specific needs, taking into account various factors that should influence your decision-making.

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Determine Your Weighing Requirements

The first step in selecting an industrial scale is to define your weighing requirements. This means that you need to know what you will be weighing and the frequency that you will be weighing those items. Think about what the maximum weight you will measure throughout your operation. Consider the maximum weight capacity needed, as well as the minimum weight increments necessary for accurate measurements. Determine whether you need a scale for static weighing or dynamic weighing, or if you require additional features such as counting or check weighing capabilities. Depending on the type of operation you have will determine which features, capacities and scale size you will need. These features mentioned are important to helping you know what the best scale is for you. Understanding your specific weighing needs will help narrow down the options.

Consider Environmental Factors:

The operating environment of the industrial scale is crucial for its performance and longevity. Depending on your environment will greatly determine what type of scale you will need. Assess factors such as temperature variations, humidity, dust levels, and exposure to corrosive substances. The environment that your scale will be in will greatly affect the scale’s performance if it is house in an improper area. Depending on the conditions, you may need a scale with a higher IP (Ingress Protection) rating to ensure it can withstand harsh environments. Consider if the scale will be used indoors or outdoors, as this will impact the choice of materials and construction.

Evaluate Accuracy and Calibration:

Accurate measurements are vital in many industrial processes. Look for scales that adhere to recognized accuracy standards such as those set by the International Organization for Legal Metrology (OIML) or the National Institute of Standards and Technology (NIST). Consider whether you require legal-for-trade scales, especially if you are involved in commercial transactions by weight. Additionally, evaluate the calibration process of the scale and determine if it can be easily calibrated on-site or if it requires professional calibration.

Inspect Scale Construction and Durability:

Industrial scales are subjected to heavy use, so their construction and durability are crucial factors to consider. Look for scales made from robust materials such as stainless steel or heavy-duty aluminum that can withstand the rigors of your industry. Consider the load cell technology used in the scale, as it directly affects accuracy and durability. Load cells can be strain gauge, electromagnetic force restoration, or capacitive, each with its own advantages and suitability for different applications.

Analyze Safety Features:

Safety is paramount in industrial environments. Look for scales with safety features such as overload protection, anti-slip platforms, and audible alarms. Consider if the scale requires additional safety certifications based on your industry's regulations, such as ATEX certification for hazardous environments.

Evaluate Connectivity and Data Management:

In today's digital era, connectivity and data management capabilities are increasingly important. Determine if you require a scale with built-in connectivity options such as Wi-Fi, Ethernet, or Bluetooth, allowing seamless integration with other systems or data transfer to a central database. Consider if you need a scale with advanced software for data analysis, reporting, and traceability.

Consider Maintenance and Support:

Industrial scales, like any other equipment, require regular maintenance and occasional repairs. Look for manufacturers or suppliers that provide comprehensive support services, including technical assistance, spare parts availability, and warranty coverage. Consider the reputation and reliability of the manufacturer, as well as the availability of authorized service centers in your area.

Compare Prices and Return on Investment (ROI):

Price is a significant consideration when choosing an industrial scale, but it should not be the sole determining factor. Compare prices from different suppliers while considering the features, durability, and support provided. Focus on the long-term return on investment (ROI) rather than just the upfront cost. A scale that offers enhanced accuracy, durability, and efficiency may prove more cost-effective in the long run, reducing downtime and potential losses.

You can reach out to one our representatives to get a free consultation or a quote on a specific scale system that you need. Configuring a scale can have multiple factors, but working with a scale company can make the journey a lot simpler. Be sure to contact us for a free consultation.

Conclusion:

Choosing the right industrial scale is a critical decision that can impact the efficiency, accuracy, and profitability of your business. By considering your weighing requirements, environmental factors, accuracy, construction, safety features, connectivity, maintenance, and ROI, you can make an informed choice. Take the time to research reputable suppliers, consult with industry experts, and thoroughly evaluate the options available. A well-chosen industrial scale will not only meet your current needs but also provide a solid foundation for future growth and success in your industry.

The 2024 Guide to Purchasing an Industrial Scale

Industrial scales play a vital role in a wide range of industries, from manufacturing and logistics to agriculture and pharmaceuticals. These robust weighing systems are designed to handle heavy loads and provide accurate measurements, making them essential tools for businesses seeking precision, efficiency, and compliance with industry standards. However, selecting the right industrial scale can be a daunting task, given the multitude of options available on the market. This article aims to guide you through the process of choosing the perfect industrial scale for your specific needs, taking into account various factors that should influence your decision-making.

---

Determine Your Weighing Requirements

The first step in selecting an industrial scale is to define your weighing requirements. This means that you need to know what you will be weighing and the frequency that you will be weighing those items. Think about what the maximum weight you will measure throughout your operation. Consider the maximum weight capacity needed, as well as the minimum weight increments necessary for accurate measurements. Determine whether you need a scale for static weighing or dynamic weighing, or if you require additional features such as counting or check weighing capabilities. Depending on the type of operation you have will determine which features, capacities and scale size you will need. These features mentioned are important to helping you know what the best scale is for you. Understanding your specific weighing needs will help narrow down the options.

Consider Environmental Factors:

The operating environment of the industrial scale is crucial for its performance and longevity. Depending on your environment will greatly determine what type of scale you will need. Assess factors such as temperature variations, humidity, dust levels, and exposure to corrosive substances. The environment that your scale will be in will greatly affect the scale’s performance if it is house in an improper area. Depending on the conditions, you may need a scale with a higher IP (Ingress Protection) rating to ensure it can withstand harsh environments. Consider if the scale will be used indoors or outdoors, as this will impact the choice of materials and construction.

Evaluate Accuracy and Calibration:

Accurate measurements are vital in many industrial processes. Look for scales that adhere to recognized accuracy standards such as those set by the International Organization for Legal Metrology (OIML) or the National Institute of Standards and Technology (NIST). Consider whether you require legal-for-trade scales, especially if you are involved in commercial transactions by weight. Additionally, evaluate the calibration process of the scale and determine if it can be easily calibrated on-site or if it requires professional calibration.

Inspect Scale Construction and Durability:

Industrial scales are subjected to heavy use, so their construction and durability are crucial factors to consider. Look for scales made from robust materials such as stainless steel or heavy-duty aluminum that can withstand the rigors of your industry. Consider the load cell technology used in the scale, as it directly affects accuracy and durability. Load cells can be strain gauge, electromagnetic force restoration, or capacitive, each with its own advantages and suitability for different applications.

Analyze Safety Features:

Safety is paramount in industrial environments. Look for scales with safety features such as overload protection, anti-slip platforms, and audible alarms. Consider if the scale requires additional safety certifications based on your industry's regulations, such as ATEX certification for hazardous environments.

Evaluate Connectivity and Data Management:

In today's digital era, connectivity and data management capabilities are increasingly important. Determine if you require a scale with built-in connectivity options such as Wi-Fi, Ethernet, or Bluetooth, allowing seamless integration with other systems or data transfer to a central database. Consider if you need a scale with advanced software for data analysis, reporting, and traceability.

Consider Maintenance and Support:

Industrial scales, like any other equipment, require regular maintenance and occasional repairs. Look for manufacturers or suppliers that provide comprehensive support services, including technical assistance, spare parts availability, and warranty coverage. Consider the reputation and reliability of the manufacturer, as well as the availability of authorized service centers in your area.

Compare Prices and Return on Investment (ROI):

Price is a significant consideration when choosing an industrial scale, but it should not be the sole determining factor. Compare prices from different suppliers while considering the features, durability, and support provided. Focus on the long-term return on investment (ROI) rather than just the upfront cost. A scale that offers enhanced accuracy, durability, and efficiency may prove more cost-effective in the long run, reducing downtime and potential losses.

You can reach out to one our representatives to get a free consultation or a quote on a specific scale system that you need. Configuring a scale can have multiple factors, but working with a scale company can make the journey a lot simpler. Be sure to contact us for a free consultation.

Conclusion:

Choosing the right industrial scale is a critical decision that can impact the efficiency, accuracy, and profitability of your business. By considering your weighing requirements, environmental factors, accuracy, construction, safety features, connectivity, maintenance, and ROI, you can make an informed choice. Take the time to research reputable suppliers, consult with industry experts, and thoroughly evaluate the options available. A well-chosen industrial scale will not only meet your current needs but also provide a solid foundation for future growth and success in your industry.

The 2023 Guide to Purchasing an Industrial Scale

Industrial scales play a vital role in a wide range of industries, from manufacturing and logistics to agriculture and pharmaceuticals. These robust weighing systems are designed to handle heavy loads and provide accurate measurements, making them essential tools for businesses seeking precision, efficiency, and compliance with industry standards. However, selecting the right industrial scale can be a daunting task, given the multitude of options available on the market. This article aims to guide you through the process of choosing the perfect industrial scale for your specific needs, taking into account various factors that should influence your decision-making.

---

Determine Your Weighing Requirements

The first step in selecting an industrial scale is to define your weighing requirements. This means that you need to know what you will be weighing and the frequency that you will be weighing those items. Think about what the maximum weight you will measure throughout your operation. Consider the maximum weight capacity needed, as well as the minimum weight increments necessary for accurate measurements. Determine whether you need a scale for static weighing or dynamic weighing, or if you require additional features such as counting or check weighing capabilities. Depending on the type of operation you have will determine which features, capacities and scale size you will need. These features mentioned are important to helping you know what the best scale is for you. Understanding your specific weighing needs will help narrow down the options.

Consider Environmental Factors:

The operating environment of the industrial scale is crucial for its performance and longevity. Depending on your environment will greatly determine what type of scale you will need. Assess factors such as temperature variations, humidity, dust levels, and exposure to corrosive substances. The environment that your scale will be in will greatly affect the scale’s performance if it is house in an improper area. Depending on the conditions, you may need a scale with a higher IP (Ingress Protection) rating to ensure it can withstand harsh environments. Consider if the scale will be used indoors or outdoors, as this will impact the choice of materials and construction.

Evaluate Accuracy and Calibration:

Accurate measurements are vital in many industrial processes. Look for scales that adhere to recognized accuracy standards such as those set by the International Organization for Legal Metrology (OIML) or the National Institute of Standards and Technology (NIST). Consider whether you require legal-for-trade scales, especially if you are involved in commercial transactions by weight. Additionally, evaluate the calibration process of the scale and determine if it can be easily calibrated on-site or if it requires professional calibration.

Inspect Scale Construction and Durability:

Industrial scales are subjected to heavy use, so their construction and durability are crucial factors to consider. Look for scales made from robust materials such as stainless steel or heavy-duty aluminum that can withstand the rigors of your industry. Consider the load cell technology used in the scale, as it directly affects accuracy and durability. Load cells can be strain gauge, electromagnetic force restoration, or capacitive, each with its own advantages and suitability for different applications.

Analyze Safety Features:

Safety is paramount in industrial environments. Look for scales with safety features such as overload protection, anti-slip platforms, and audible alarms. Consider if the scale requires additional safety certifications based on your industry's regulations, such as ATEX certification for hazardous environments.

Evaluate Connectivity and Data Management:

In today's digital era, connectivity and data management capabilities are increasingly important. Determine if you require a scale with built-in connectivity options such as Wi-Fi, Ethernet, or Bluetooth, allowing seamless integration with other systems or data transfer to a central database. Consider if you need a scale with advanced software for data analysis, reporting, and traceability.

Consider Maintenance and Support:

Industrial scales, like any other equipment, require regular maintenance and occasional repairs. Look for manufacturers or suppliers that provide comprehensive support services, including technical assistance, spare parts availability, and warranty coverage. Consider the reputation and reliability of the manufacturer, as well as the availability of authorized service centers in your area.

Compare Prices and Return on Investment (ROI):

Price is a significant consideration when choosing an industrial scale, but it should not be the sole determining factor. Compare prices from different suppliers while considering the features, durability, and support provided. Focus on the long-term return on investment (ROI) rather than just the upfront cost. A scale that offers enhanced accuracy, durability, and efficiency may prove more cost-effective in the long run, reducing downtime and potential losses.

You can reach out to one our representatives to get a free consultation or a quote on a specific scale system that you need. Configuring a scale can have multiple factors, but working with a scale company can make the journey a lot simpler. Be sure to contact us for a free consultation.

Conclusion:

Choosing the right industrial scale is a critical decision that can impact the efficiency, accuracy, and profitability of your business. By considering your weighing requirements, environmental factors, accuracy, construction, safety features, connectivity, maintenance, and ROI, you can make an informed choice. Take the time to research reputable suppliers, consult with industry experts, and thoroughly evaluate the options available. A well-chosen industrial scale will not only meet your current needs but also provide a solid foundation for future growth and success in your industry.

Beginner's Guide To Counting Scales

What Is A Counting Scale?

A counting scale is a scale designed to count items placed on a weighing machine. These types of scales are legal for trade and a convenient option compared to manual counting. They usually have a small stainless steel deck, and will require lower weight for scale calibrations. Have you ever tried counting out two bolts or nuts at a hardware store? It is a part of a scale system that allows for one to quickly sort through inventory. Depending on the weighing application will determine how heavy your measurements will be. The process is very time consuming and mundane. Now imagine having to count over 1,000 bolts. That would take entirely too long and would take away from productivity. This is where counting scales come in. They are designed to keep you from spending all your time counting inventory.

HOW DOES A COUNTING SCALE WORK?

To understand how a counting scale works, is to also understand the layout of the scale. On most dedicated counting scales there will be three displays - 'Weight', 'Piece Part Weight' and 'Total Count’. Weight gives the total weight applied to the scale, piece part weight is the individual average weight of the items being counted and the magic resulting total number of pieces is on the last display.

In order to count accurately, counting scales will need to know what exactly they will be weighing. To do this we provide a weight sample to let the scale know what is being weighed. The scale is communicating with the junction box and scale indicator by signal from the electronic load cells. The sample gives the scale two pieces of information, the weight and how many pieces that weight is. So we counted a sample of say 30 bolts and placed them on the pan and the weight was 30g. So the scale knows that the individual weight is 1g, 30g divided by 30 items. Once the scale has this information you can now add more bolts to reach your desired number of pieces, and watch the total count.

WHY DO I NEED A COUNTING SCALE?

Imagine having to count out your inventory by hand, and you have thousands of items that will need to be counted. The amount of time needed to count out your entire inventory is way too long. Having a counting scale helps take out the manual aspect and helps speed up the entire process. Having a counting scale is essential to saving time

Selecting the right counting scale is also very important, as it would be unfortunate to find that the scale you purchased is not counting correctly and costing you time and money.

Keep in mind that just because an item looks the same does not mean it is the weight. Even load cells (analog or electronic) have differences amongst them. Even with calibration, the scale could have varying capacities. The items may have been made with different materials or even machining and operator tolerances. So just because they look the same they may not weigh the same. If you do not take into account the tolerances then the error can quickly multiply up when counting your bulk resulting in inaccurate counting.

3 STEPS TO FINDING THE BEST COUNTING SCALE

1) Determine the average piece part weight

Consider your application. If you are going to be counting lots of different items with various weights, first identify the lightest item you will be counting. This will determine the resolution required from the scale. So we have an item we wish to count, take 10 of those items and weigh each one on a precise scale and record the individual weight. Next add those weights together and divide by 10, the result gives you the mean average weight. This takes into account the variations in tolerance of the part. So we now have the average weight for the smallest item being weighed.

2) Determine the maximum weight

So we have an item that we know the average weight of, so how many are we going to count out. Are you bagging say 200 pieces to be sent to production? Or is there 5,000 pieces in a bin and you are checking for stock? Either way the maximum weight is literally the average piece part weight times the quantity.

3) Choose your scale

So we know the average weight and the maximum weight, 2.5g and 25.0kg. Now let's determine the capacity of the scale. Our example has an average weight of 2.5g. The counting scale needs to be able to measure this and allow for the variations in tolerance, so it is commonplace to either divide the average by 10 or half the average weight. In this case we will half the average weight to 1.25g. This means that I will need to look for a scale that will weigh in steps of 1.25g up to or over 25kg in capacity. I know in this case the CBC 32 has a resolution of 1g and a working capacity of 32kg, so this will cover my needs.

CLOSING WORDS

Counting scales are essential to operating in an efficient manner. Being able to weigh as well as count out the amount of items will greatly decrease time spent on the sorting/counting aspect and save the bottom line. Counting scales have definitely made sorting through smaller pieces a lot easier. They are easily customizable, one can even order different scale accessories for it like a remote display or scoreboard. Be sure to check out our counting scale page to see which scales we carry.

At American Scale we strive to bring you informed and useful content on all things scale related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Bench Scales vs. Floor Scales

The similarities between Bench scales and floor scales are quite close and in many ways can be interchangeable between the two scales. In the vein that they both are able to be customized with certain features like checkweighing or counting, and have various IP ratings to help both scales withstand the harsh environments and conditions that the scale will have to endure. This article post will discuss the similarities and differences between both bench scales and floor scales, and will lay out which scale will work best for your environment.

Bench Scale Basics

Bench scales are compact scales that are able to be used on a bench or some other sort of raised surface. These scales are very versatile and are equipped with different features like an integrated display or an indicator that can be mounted in different locations. One of the bigger differences between a bench and a floor scale is the maximum capacities that each scale is capable of weighing. Granted a bench scale is smaller and resembles that of a lab balance, it is not nearly as precise as a balance, but does have more precision than a floor scale. Bench scales are typically used for basic production tasks, like check weighing and counting.

bench scale applications

The versatility for bench scales comes into play in the way that it is used for the applications of bench scales. One of the ways bench scales are different from floor scales is in what industries use them. Industries like food services and manufacturing production sites will use bench scales over floor scales to take weight measurements for items like spices, nuts, bolts, etc.

In manufacturing warehouses and factories, bench scales are the common scale of choice. These industries typically will use bench scales for  their extremely useful features like counting and checkweighing. Since these particular industries rely on taking repetitive weight measurements, like  check weighing and production counting to ensure that the end of production is meeting the requirements to be shipped.      

One of the benefits that bench scales have over floor scales is that they have a nice and compact size, that makes the scale easy to relocate and to take a lot of weight measurements without taking up a lot of real estate. When walking into a deli at a grocery store, you will notice that the scale that is used to weigh the produce will most likely be a bench scale with an integrated keypad and indicator.  Bench scales are going to be located in environments like manufacturing warehouses, grocery stores and parcel and shipping companies.

bench scale benefits

One of the biggest benefits of selecting a bench scale over a floor scale is the size between the two. Bench scales have a smaller design compared to floor scales, which makes them perfect for environments which have limited space. Places like logistics or shipping companies are going to most likely have bench scales since they take up a very small amount of real estate. Environments that have limited space and locations to place the scale are why bench scales can be a good option due to the small size.  

Another benefit that bench scales possess is not only the size but also the layout of the scale. A huge benefit is that bench scales are easily customizable. Due to being easily customizable, bench scales are able to be customized to come in a wide variety of shapes and sizes. This means that you will be able to find a scale to fit any space in your operation. There are a lot of  compact scales that are great for basic weight measurements for places like delis and hardware stores. For recording heavier weight measurements you will need something bigger like a floor scale.

Ultimately the benefit of having a bench scale over a floor scale is the ability to have multiple size options and keep a relatively small footprint. They are good for recording low to moderate size weight samples. Think about your industry and the type of weight measurements that will mainly being recorded. These things will help you decide if a bench scale is the right choice for you.

What is a floor scale?

A floor scale is a type of scale that can be used on the floor. The floor scale typically has a higher maximum capacity over a bench scale but does not offer extremely high capacities compared to platform and forklift scales. The design of a floor scale has the ease of use in mind. They are usually equipped with a large weighing platform (some with a high IP rating for washdown environments) to handle a larger quantity of items being weighed. They also tend to come equipped with detachable indicators and keypads to make it easier to record measurements. Floor scales are a good choice for industries that require a higher weight capacity and are ideal for weighing operations that weigh bulky and large items.

floor scale applications

When it comes to design versatility and durability, both bench and floor scales are very similar in what they offer to the production process. Floor scales will most likely be located in both commercial (logistics, hardware, etc) and industrial environments. The environments that use floor scales tend to take heavier weight measurements due to weighing large and bulky items compared to bench scales.    Another plus is that floor scales are highly customizable and can be equipped with certain features such as counting and checkweighing. These features are able to serve as an efficient way to check inventory and make sure packages are the proper weight at the end of production.

You will also see floor scales in industries like farming and even scrap yards. They are good for weighing heavy items, such as animal feed or crates filled with scrap. These industries use these scales because of how durable they are. Most floor scales will come with a high IP rating to offer extra protection from the harsh environments that the scales operate in.

floor scale benefits

The biggest benefit that a floor scale has over a bench scale is the fact that it has a way higher capacity over a bench scale. The reasoning for this is because they are designed to take weight measurements from objects that are a lot heavier and bulkier compared to objects weighed on a bench scale. The load cells used in a floor scale have a much higher maximum capacity, which can weigh items exceeding weights over 1200lbs. This aspect makes floor scales a prime option for industries like manufacturing and warehouses. Floor scales have the benefit of having ease of use in mind for those taking the weight measurements. Being able to lift heavy, bulky items on the floor scale makes the entire process a lot simpler for those who are taking the weight measurements.

Conclusion

Bench and floor scales are commonly used in industries such as agriculture, retail and manufacturing businesses. Depending on what you are weighing and how often will help you decide if your operation needs a bench scale or a floor scale. Head over to our Learning Center to check out articles on things to consider when selecting a floor scale and how to choose a bench scale. These are great resources to give more insight into what is needed for the right scale for the right operation.

Bench Scale vs Washdown Scale

Industrial vs Washdown

Industrial and washdown bench scales seem very similar from afar, but upon a closer look, there are a lot of differences between the scales. From scale design, to the materials used to build the scale. Bench and washdown scales share similar functions but are usually used in different applications. Those who are new to scales may be a bit confused on the differences and their applications when searching for a scale. This article will breakdown the differences between industrial and washdown scales, and highlight features unique to each scale.

The Industrial Touch

Industrial bench scales are just as the name implies, a scale built for an industrial environment/setting. Bench scales are usually small to medium sized and are usually reserved for reduced loads in a confined space. Industrial bench scales are usually meant for lower volume loads. You typically see them in warehouses, labs and manufacturing. This is due to having to weigh small items like food, bolts, etc. An industrial bench scale comes in various sizes and components to fit the operator’s needs.

Anatomy of a bench scale

Bench scales are designed to be placed on a table or counter top during usage. They require a small amount of real estate, but are able to weigh a large volume of smaller products. Some scales have a more compact design with integrated display, keypad and indicator. Some of the bench scales are designed to be more customizable. For example, you can find a bench scale with an individual indicator, printer and other components. When looking at different bench scales, one will find the components come in various sizes and compositions. The weighing platter is usually made out of stainless steel for an easy wipe down. The key pad and indicator may be a bit larger than that of a washdown scale because they don’t need to withstand harsher environments. Ultimately the industrial bench scale will have a wider variety of options when it comes to customizing your scale.  These particular scales are more so customized to fit the area that it will be predominantly in.

Scale Applications

Counting and checkweighing are some of the more common applications that bench scales use.  There are some scales that are designed specifically for counting, while there are different scales that have the functionality of both checkweighing and counting. You will usually see industrial bench scales in manufacturing shops, logistics and parcel companies, due to these particular bench scales being ideal for counting pieces before packaging (screws, washers, etc) or weighing things like packages or checkweighing. You will also see bench scales in the deli and produce departments in supermarkets. Essentially, bench scales are used in a myriad of industries that require the applications mentioned above.

The washdown effect

Understanding what a washdown scale is in relation to an industrial bench scale will help you understand why they are used in certain industries over others. The reason why it is called a washdown scale is because it is designed to be sprayed down and handle harsher environments. These scales are designed to resist spills from fluids being weighed. Washdown scales tend to have stainless steel components (base, platter, etc) and fully sealed indicators. They are also designed to handle extreme temperature changes and can handle being sprayed down by a pressure washer. Washdown scales have an IP rating to help owners identify all the hazards that their scale is resistant to. Be sure to check the IP rating on a scale that you are considering to ensure that your scale is able to handle the environment it will be located in.

washdown scales and their industries

The industries that use washdown scales tend to have so much going on that they need to keep the scale protected and easy to sterilize. Since washdown scales are considered waterproof, or more so, water resistant. Many industries use these scales because of the increased reliability, thus leading to a longer operating life for the scale in that particular environment. In the food industry there are a lot of requirements to meet in order to even operate. A washdown scale is going to have to meet these requirements, so it will have ratings that meet all requirements, including sterilization and can handle frequent cleanings to ensure there are no contaminants. In grocery stores that use washdown scales, they will clean the scale between each weighing of food. This is done to avoid any cross contamination. Manufacturing warehouses tend to have a lot of debris in the air and need a washdown scale that is not only able to be sprayed, but is also sealed to keep dust from getting into the internals of the scale. Essentially washdown scales are used in a lot of industries, but the main requirements for a washdown scale to be used is to be easy to clean, can handle extreme temperature changes and are sealed to prevent debris from harming the internals of the scale.

Conclusion

Washdown and industrial bench scales are similar, yet have different applications. Understanding that these scales have a myriad of functions and features can seem overwhelming but if you know what features are important to have, then selecting and optioning your scale will be easy. Remember that before purchasing a scale, it is beneficial to do research. Check certain features that the scales have that you feel are needed in your operation. Knowing the maximum capacity and IP ratings will help make deciding on the scale a bit simpler. The learning hub can help with more focused articles that can help answer any lingering questions you may have concerning bench scales. Our guide to selecting a washdown scale is a good starting point for anyone interested in getting a scale for their washdown environment.

Bench Scale Troubleshooting Guide

How to Troubleshoot Bench Scales

If you work with bench scales in your business, it may be important for you to know how to troubleshoot your scale when certain issues arise. Looking after your product can prolong its lifespan and provide more accurate results. In this article we will go over troubleshooting techniques for your bench scale for the common issues that you may encounter. 

Basic troubleshooting steps

When troubleshooting potential issues with your bench scale, there are things you can do that don’t require much work to figure out what the issues are. Here is a list of basic troubleshooting steps you can follow to figure out the issue with your bench scale.  Troubleshooting can be broken down into a visual inspection and then a more detailed hands-on inspection. Each issue that occurs can be categorized into a type of issue (weight, power, electrical).  

 No Power to scale

There may be times when your scale may not have power, or the indicator is not working properly or displaying any figures. There are several reasons as to why you are experiencing this issue, but solving it will come down to proper troubleshooting. When this happens, there are a few steps listed to help figure out why your scale does not have any power. 

• Check power to the outlet and ensure that the unit is plugged in

• Check cables and grounds for broken or frayed cables

• Ensure that the scale is plugged into an outlet with power

• If the scale is portable, make sure the battery is fully charged and connected

Incorrect Weight

Issues where the weight is inaccurate can be frustrating and time consuming to figure out possible causes. With incorrect weight readings, there are a few different causes. Be sure to inspect the outside of the  scale and platform as well to make sure that there isn’t anything obstructing the scale from operation. 

• Check for objects leaning against the scale

• Check for debris under platform

• Make sure that the platform is secure and void of any extra play

• Check to be sure scale is in the desired units

Weight Fluctuates

When your weight measurement is unable to settle on a consistent number, then you are dealing with weight fluctuation. If you experience this issue, then there could be a few factors that are causing your weight measurements to fluctuate.

• Make sure the scale is not on a vibrating surface

• Ensure that there are not any drafts hitting the scale

• Make sure there aren’t any devices causing radio interference

Honorable Mention

The troubleshooting tips listed above are quite common during bench scale ownership. Even though they can cover a lot of issues that may arrive, here are a few honorable mentions of troubleshooting tips that you can follow for more unique issues you may experience. A good method to try is by checking the troubleshooting tips included in the scale manual. Most product manuals will include a section with various troubleshooting tips which may provide a quick fix. 

In the case of a scale that is portable, there may be an issue of the battery simply not being charged. The first thing to do is to check and see if there Is any power to the scale.  If your scale is without power and is running on battery power, then check and make sure the battery is actually charged. Sometimes we don’t realize that our scale can be unplugged accidentally or that the battery is not left on the charger without us realizing it. 

Most scales will have a level bubble or some way to ensure that the scale is level. Sometimes the inaccurate weight readings can be from the scale just slightly off balance. So the first thing you should do is make sure your scale is level by checking the level bubble. Adjust the feet on the scale if needed and then check the  bubble indicator to make sure everything is level and on balance.  

Another tip that can help is the possible error codes that can show up on your scale’s display screen. A good idea is to keep a small notepad and take note of any error code that may show up on the scale’s display. Keeping a notepad with the error codes with fixes listed can help you develop a “quick fix” guide to avoid long down time. The good thing about error codes on your scale is that they can give you useful information on issues such as calibration errors, low battery power or if there is an obstruction on the platter that is keeping the scale from recording an accurate weight. Recording these codes in a notepad with an accompanying fix is a great way to minimize confusion when you encounter issues. 

Conclusion

Building a good set of troubleshooting skills takes time and patience. Through dealing with various issues that will arise while owning a scale. Following the above suggestions and also keeping a small log or notepad which contains the issues along with fixes will be a great way to streamline your troubleshooting process. Be sure to check out our Learning Hub for various articles concerning bench scales. For a more detailed article regarding bench scales, check out the article “Bench Scale Basics” and the article “DIY Bench Scale Tips”.

DIY Bench Scale Tips

Troubleshooting Your Bench Scale

Bench scales for both industrial and retail are ideal for small spaces as they take up a minimal amount of room while providing maximum accuracy and durability. Granted the bench scale is small with a lot of features, it is important to keep it maintained and cleaned so that the scale continues to weigh accurately and is reliable. Neglecting to regularly clean and maintain your scale will lead to intermittent operation and potential failure. This article will go over troubleshooting and DIY tips for maintaining and cleaning your scale to help keep it operating at an optimal level and will uphold its reliability.

Keeping a clean scale

As straightforward as this may sound, keeping a clean scale and work area will help prevent potential issues with weight accuracy and not zeroing out. The work environment that the bench scale is in plays a big part in the amount of debris and dust that can collect around and under the scale. Keeping a clean environment and scale will also lead to longevity regarding the various components on the scale. Washdown scales usually have a stainless steel deck as well as a water sealed scale indicator. Creating a cleaning and maintenance schedule or checklist for daily and weekly cleanings will help prevent eventual downtime for your scale.

• Create a cleaning schedule or checklist outlining daily cleaning tasks for your scale

• Visually inspect the scale and area to ensure it is clean and void of moisture 

• Between weight measurements, wipe down the base to ensure it is void of debris

• Be sure to clean the scale accessories as well

• Follow service guide from scale manufacturers for model specific instructions

• Careful to not get water in junction box or on electronic load cells to damage them

Balancing act

Keeping your bench scale on a stable and balanced surface will affect how accurately your scale will collect measurements. The first thing to do is make sure your scale is on a level surface or, if the feet are adjustable, check that the feet have been correctly leveled. Many scales feature a bubble level built into the scale for convenience. For any reason you don’t have the bubble indicator, you can use a level or even place a marble on the surface to see if it rolls on its own. To make sure your scale is perfectly balanced, do a few level checks mentioned above and also look to possibly relocate the scale to a surface that is perfectly stable and level. 

• Check the scale base to make sure that the adjustable feet are perfectly level

• Use a construction level to make sure that platform that scale is on is level

• Check both the scale and platform it sits on for any play or wobble. Adjust as necessary

Weight fluctuations

Fluctuating weight can occur for a few reasons. Understanding the importance of a stable weight reading will be the difference between accurate and inaccurate. With unstable surfaces, it causes the weight to shift constantly, making it difficult for the scale to record an accurate reading. This particular issue can cause a lot of problems when collecting an accurate weight measurement. Depending on the scale, one reason that causes this issue is due to “Drifting” which is when weight is on the scale, but the reading never settles on a definite result. This is a common problem that may point to your scale possibly needing to be calibrated. Another factor that can cause weight fluctuations is wind currents in the work area. If you have a scale that has a low weight capacity, then any change in the environment (wind, vibrations, etc) will affect the weight. Our own breathing and touch can also contribute to the weight fluctuating. A stable and quiet environment will help keep the scale from fluctuating.

• Make sure that there is no vibrating on the scale or platform

• Check for any drafts or wind going through the work area near scale

• Perform a calibration check using test weight to see if measurement is stable

• Make sure remote display is properly connected and void of any issues

No Power To Scale

The lack of power to your scale system can be a pickle if the issue is bigger than just an unplugged power cable. Is there any power to your device? If not, make sure that the scale is plugged in or that the battery has been charged. Sure, it seems obvious but it’s worth checking! Your device may have been accidentally unplugged without your knowledge. Inspect all cables to ensure that they’re securely connected and that they’re not damaged in any way. Possible damage could include an exposed wire or a kink in the power cable or other wires that are connected to the scale. 

• Check your power supply to ensure that it is plugged into an outlet

• Use a voltage meter to check to ensure that the your scale is getting proper voltage

• Check all connecting cables to make sure there are no breaks or exposed wire. 

• Check scoreboard to ensure it is connected to a power supply.

Scale Calibration

The amount of measurements that your scale will record can and will affect the accuracy of your readings through time. Calibrating your scale is a good way to ensure that the scale is reading correctly and accurately every time. Depending on the volume of measurements that you perform throughout the day will wear out your scale, thus resulting in inaccurate weight measurements. A good practice to prevent your scale reading inaccurately is implementing a calibration schedule. Keep in mind that some weighing applications will have different calibration frequencies. Developing a good schedule would help you stay on top of your maintenance and also prevent more instances where your scale will need to be calibrated. 

Conclusion

The amount of industries that legal for trade bench scales are used far exceeds what is listed in this article. The bench scale is a very versatile scale and due to its versatility they are able to service multiple industries and provide accurate weight measurements. Keep in mind that these tips should help increase the lifespan of your scale. At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', which can help give insight to what issues could arise while owning a bench scale.

Bench Scale Applications

THE MANY APPLICATIONS FOR BENCH SCALES

Bench scales are designed to take up a minimal amount of room while providing accuracy and durability in a variety of industrial and commercial environments. A legal for trade bench scale applications cover a wide range of industries and are built to withstand daily use in both wet and dry areas. This is vastly different from a truck scale, from size to the application. From the unique scale calibration method down to the load cells, bench scale systems are very versatile. This article will take a look at the different bench scale applications along with the scales mostly used in those industries. This article will help give more insight into the many weighing applications that are used on bench scales. 

THE FOOD/BEVERAGE INDUSTRY

One of the biggest industries to use bench scales is the food and beverage industry. When looking at the various packages, you will notice there is always a weight printed on each package. The importance of an accurate and reliable bench scale in the food and beverage industry is important to ensure each package has the correct weight before being shipped out.

When looking for a bench scale to specifically weigh food, it is important to go with a company who has scales specifically with food production in mind. Food safety is essential to the entire process and a bench scale in a food production environment and having a scale designed to handle the constant cleaning. Sometimes there will be extra scale accessories like sealed electronic load cells or even a scoreboard or remote display to save space.

Usually in a food and beverage environment, the scale is usually made out of stainless steel, which is a material that can handle the extreme conditions that are thrown at it. They use this over a steel deck because of the type of service it requires. Usually the bench scale used in the food industry will have unique scale indicators and junction boxes to help prolong the lifespan and protect it from harsh environments. 

RETAIL

The retail industry has a lot of different avenues where products are counted, weighed and shipped. In old jewelry stores, you could often see an analog scale used to weight gold or whatever was brought in.  In retail the scale will typically be on more of the small side, so as to not take up a lot of real estate. Choosing the right scale for your operation will prove to be an invaluable asset, but it is good to understand which scale will be the best fit by knowing which part of retail you are operating in. For example, working at a parcel company that handles shipping and logistics will most likely have a different scale compared to one in a deli at a supermarket.  The correct scale increases productivity and efficiency in your operation, thus ensuring a smooth running workflow.  

INDUSTRIAL

In industrial and manufacturing settings, there is usually a large quantity of something that needs to be weighed (screws, bolts, etc). Because of the large quantity of objects needing to be weighed, a bench scale offers precision in a compact space. In manufacturing settings, scales need to be durable to handle the amount of measurements it needs to take daily.  For these reasons, bench scales are popular devices for check weighing in the manufacturing industry. The design of the bench scale helps provide the manufacturing industry with consistent quality control. The scales that are typically used have a more heavy-duty design.

CHECK WEIGHING

In manufacturing shops, bench scales are ideal for weighing raw materials, counting pieces before packaging, or checkweighing during quality control. This usually occurs at the end of the production process. This helps to ensure that the packaging is the correct weight and that it is within the US requirements. Essentially you have to look at check weighing as the “policeman” on the packaging line. Check weighing is essentially the weight control center on a production line, and helps to protect from producing products that are either above the acceptable weight or below. 

COUNTING

A counting scale can help you efficiently and accurately count a high volume of identical parts. Whether for incoming or outgoing goods, counting scales ensure you have exactly the number of parts you require. Counting bench scales can be used to count and weigh objects simultaneously. For example, when counting thousands of screws, the counting scale takes the weight on a single screw and then tracks the amount when a bulk weigh is performed. When it comes to counting bench scales, accuracy is a key component that cannot be compromised.

PHARMACEUTICAL

The pharmaceutical industry requires precision to ensure that the medications are effective and not simply a placebo. One wrong measurement, no matter how small the error, can have drastic consequences. Scale manufacturers understand that these scales require very careful handling, so they implement certain protectors to help avoid common problems that could arise. When choosing a bench scale (or lab balance) for weighing objects that require a precise amount, you want one that is able to detect very low weight measurements. The usage of bench scales in the Pharmaceutical industry is all about precise measurements and accurate counting.

CONCLUSION

The amount of industries that bench scales are used far exceeds what is listed in this article. The bench scale is a very versatile scale and due to its versatility they are able to service multiple industries and provide accurate weight measurements. At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

How Much Does A Wash Down Scale Cost?

How Much Does A Wash Down Scale Cost?

WHAT IS A WASH DOWN SCALE?

A legal for trade washdown scale system is designed to be easily cleaned after use. The design of a washdown scale is to prevent liquid, moisture and dust particles from damaging the scale’s internal components. They usually have a steel or stainless steel deck, and will at times have a remote display or scoreboard due to possible space restrictions. Scale calibration is a part of washdown scales just like other scales. Analog and electronic load cells are used in a washdown scale but are sealed to protect from the environment. The components to usually may up a washdown weighing application are junction box, scale indicators and deck. Proper equipped components will improve the lifespan of the scale. Washdown scales are used in industries that have a lot of moisture and particles that are throughout the environment. The components of a washdown scale are typically made of stainless steel and fully sealed parts. 

WHAT DRIVES THE COST OF A WASH DOWN SCALE?

When trying to spec out your new washdown scale, you need to realize that what drives the cost of a good scale is the components equipped to the scale. Scale manufacturers will have different features for their scales, so it is good to look at differend brands to see what works for you. The different components designed for washdown areas tend to have different price points. These components tend to have a higher cost due to the more heavy-duty nature of their application. These are the main components that will drive the price of a washdown scale. 

Base:

The base of the wash-down scale is usually stainless steel to withstand daily cleaning. The base will come in various sizes and different IP ratings to show what it will be able to withstand. You will want a base that can not only withstand pressure washing, but also a base that can handle drastic temperature changes from hot to cold. A washdown base can cost you anywhere from $700 to over $1300 with an IP rating of IP-66 or above. It is best to choose a base that best fits your work environment. 

Indicator:

The indicator also drives the price of a wash-down scale. When looking at a normal bench scale vs a washdown scale, you will notice how the indicator on the washdown scale will be completely sealed, protecting the internals from the hazards in the area. The indicator for a wash-down scale will be completely sealed to protect the scale from dust and debris. The IP rating helps identify what the scale can handle in regards to liquids and solids (the first number is for liquids, the second number is for solids). The IP rating for heavy duty scales tends to be IP 65. Which means that the scale is completely protected from dust and protected from low jets of water from all directions. Look for an indicator that is completely sealed from the elements and has an IP rating noting that it is sealed tight. An indicator that is best suited for a washdown environment will cost $700 to over $1500 depending on the indicator and the features.

Load Cell:

The load cell used in a washdown scale will be different from other load cells used in normal bench scales due to the fact that it needs to be sealed and protected from the conditions in the area. A load cell used in a washdown scale will need to have a high IP rating. Typically load cells made for a washdown scale will usually have a rating of IP66 which means that they are protected from dust and able to withstand high-pressure water from different directions. Depending on the maximum capacity of the load cell can determine the cost as well. When looking to purchase a load cell for a washdown scale, you should expect to spend anywhere from $200-$700 depending on the capacity, quality and rating.

Conclusion

Pricing a washdown scale will come down to the components optioned. Base, Indicator and load cell are the main components that drive the cost of a washdown scale. Buying a washdown scale can cost you anywhere from $1200 on the low end to over $3000 for a higher end washdown scale.Be sure to look at the IP ratings on each component being spec’d for your scale. Take time to evaluate the environment that you plan on placing your wash-down scale and if the specifications that you chose can actually withstand the environment and work load. Set up a maintenance schedule for your scales to prevent common problems from arising.At American Scale we strive to bring the best content and resources to our customers. Be sure to check out our article “A Guide To Selecting A Bench Scale” to help with selecting the appropriate washdown scale for your operation. We also have articles on all things scales. From scale accessories, to truck scale foundations and warranties and even how much do truck scales cost.

Common Problems With Bench Scales.

BENCH SCALE ISSUES

Industrial legal for trade bench scales are ideal for small spaces as they take up a minimal amount of room while providing maximum accuracy and durability in a variety of industrial environments. These multi-purpose scales are built to withstand daily use in both wet and dry areas and are typically affordable. There are some models that are even approved for use in hazardous areas like chemical plants, steel mills, etc. Regardless of how small the bench scale is, however, it’s critical to keep it maintained and cleaned so it continues to perform in a reliable manner. This article will cover the common issues that occur during the ownership of a bench scale.

SCALE IS NOT RECEIVING POWER

Believe it or not, one of the common issues with a bench scale is lack or loss of power. A scale not powering on can be a variety of issues from mechanical to electronic. Begin by checking the power source for any issues and that it fits into the outlet. If the scale operates with batteries, double-check that they are charged and don't need to be replaced. These might seem like basic items to check, but you'd be surprised how much time and hassle this could save you in the long run. 

• Check the power supply to make sure it is correctly plugged into the scale and power outlet.

• Check that the power switch to the scale is flipped on

• Verify the voltage going to the scale matches the power supply labels on the scale

DISPLAY IS NOT WORKING

An issue that somewhat gets overlooked is a blank display or the display is not reading or working correctly. One way you will notice this is when the display may be pixelated or is displaying non sequential figures. These can be from the cause of a faulty display. There are a few reasons why this could occur. One reason could simply be that the power source is not plugged in or the scale is not turned on. Other contributors to this issue is that a fuse in the scale could be burned out or the screen display is broken and needs to be replaced. 

• Check power is going to the scale and the switch is on

• Verify the voltage going to the scale matches the power supply labels on the scale

• Check the display screen that there is no damage and that it is proper connected from the inside

• If you have a remote display, be sure to check the cables are connected properly.

• Check the scale indicator to see if it is properly connected

• If you have a scoreboard, then check to ensure it is properly connected

INACCURATE WEIGHT READINGS

Inaccurate readings can plague a scale more than one may realize.These inaccurate readings are primarily the result of a scale being out of calibration, debris buildup under the weighing platter or a broken component. An inaccurate reading can cause significant issues in almost any business. A bind prevents the scale from receiving the correct amount of load. A bind can occur when a buildup of debris or foreign objects accumulate under or around the scale. It is good to set up a daily and weekly cleaning schedule for the scale to make sure it is void of any dust, debris or moisture. 

• Check pan is installed correctly and clear any obstructions

• Calibrate to make sure that the scale is measuring correctly

• Make sure that the scale is set to the correct measuring units

• Check the junction box to ensure everything is wired properly

• Is there a scale calibration schedule? If so, is it being followed

• Check the weight platter to see if there is debris under. Most are stainless steel for easy cleaning

• Check your load cell, whether it is analog or an electronic load cell depends on the owner

SCALE NOT ZEROING OUT

There can come a time where your scale is not zeroing out between measurements. One of the reasons for this is the amount of debris and grime buildup. Dirt, dust and other residue can build up in the seams of your scale over time if you’re not cleaning it regularly. Even the slightest bit of dust underneath the actual scale can affect your measurements, and any buildup directly on the pan certainly affects it. Make a point to do daily and weekly checks on your bench scale. Checking the power source, under the platter and around load cells to ensure that the scale is free of moisture, debris and built up dust. Also make a point to run a few tests to make sure that the scale is zeroing out between each measurement.

• Check the weighing platter and ensure that there is no build up underneath

• Do a weight test between measurements to ensure the scale is zeroing out

• Clean scale around and under the platter and load cells

UNSTABLE SURFACE

When weighing anything, it is important to make sure that the scale is on a level and stable surface. This will keep the scale from shifting, thus providing an inaccurate measurement. The unstable surface causes the measured weight to shift, thus giving an inaccurate reading. Since bench scales are designed to take up minimal space as well as sit on a flat surface, be sure to make sure that the adjustable feet on the scale are all the same height and that the bench itself is also level and stable. 

• Check the platform that the scale is on that it is stable

• Ensure that the scale’s adjustable feet is on the scale is level

• Check the weighing platter to be sure that it is level and even on the load cells.

HONORABLE MENTION

The aforementioned troubleshooting tips for your bench scale system are a good standard to follow when it comes to figuring out any issues that your scale will have. One less common issue is receiving different weight measurements on different areas on the platform. For example, if you weigh an object on one side of the scale and the reading is the correct size. Then if you weigh the same object on a different side of the scale and the measurement comes up inaccurate. This can happen by the platter not being correctly on the platform. One of the feet on the scale could need adjusting to be level because they are causing the scale to not be level. A good practice to prevent this is to check the platter, platform and around the load cell to ensure that there is not anything that is obstructing the scale from getting an accurate measurement. Another thing of note is that knowing your weighing application, essentially what the scale will mainly weigh and how often.

CONCLUSION

A bench scale just like any other scale needs to be properly taken care of. Scale manufacturers will usually include a suggested maintenance schedule to follow to prevent common problems. Neglecting maintenance and service will cost you time and money in the long run. Looking after your product can prolong its lifespan, provide more consistently accurate results and potentially reduce your parts and labor costs. Remember to Avoid prolonged exposure to harsh environments, Calibrate your balance at regular intervals and keep your scale clean and tidy. These issues may be common, but they will become less common if you follow the aforementioned tips.

At American Scale Be sure to check out our Learning Hub to find more in depth articles on all things scale related. From scale accessories to truck scale foundations, or warranties we offer articles on everything scale related. To learn more about bench scales, be sure to check out our article Bench Scale Basics. 

How Much Does A Bench Scale Cost?

How much does a bench scale COST?

Pricing a bench scale can be a daunting task, when trying to figure out what scale will work for your operation and will be able to handle the environment it is in. Bench scale manufacturers will have different features and options for their scales, some will have a steel deck, while others will be full washdown. This article will go over the cost of purchasing a bench scale and other components that could influence the price.  

WHAT IS A BENCH SCALE?

A bench scale is a scale designed to be placed on a table or counter during weighing. It is very different from a truck scale in both scope and size. They don’t take up much real estate, but still include a large weighing pan for various size objects. Some bench scales have integrated indicators and keyboards, making a more compact design. While other bench scales may include a detachable indicator, remote display which can be wall-mounted for easy viewing. Bench scales are versatile and widely used in various industries for a broad range of applications.. Despite a compact footprint, they’re often packed with useful features and functions.  

APPLICATIONS

Knowing what your legal for trade bench scale system will be used for can help you determine what scale and price range will work best for you. You may realize that you need a scoreboard because the space needed The most common weighing applications for bench scales are check weighing and counting. In assembly workshops or production workshops, bench scales are ideal for weighing raw materials, piece counting before packaging, or during quality control. Understanding what your scale will be weighing mostly can help you set a budget so you don’t end up under or over spending.  

WHY ENVIRONMENT MATTERS

When searching for a bench scale, you will want to consider what environment your scale will mainly be in. You also want to consider how often the scale will be washed along with the area. Ultimately the environment will help determine how heavy duty your scale will be. With more protection and components, the pricing of the scale will reflect those options. The environment will determine the best component options for your bench scale. 

FEATURES TO CONSIDER

The features that a bench scale is equipped with range from power supplies, stainless steel surfaces to ensure easy cleaning as well as various indicator and keypad options depending on your setup. Do you want an analog or electronic load cell? What kind of scale indicator are you wanting? Overload protection ensures the scale isn’t compromised by excessive weight, and can help it last longer. These features can be options to make the scale more user friendly and streamline the weighing process. For easy portability, shop for a scale that includes a rechargeable battery in addition to an AC adaptor. When searching for a bench scale with a rechargeable battery, be sure to take note of how long the battery can operate without being recharged. 

PRICING THE OPTIONS

While on the journey of selecting your new bench scale, there will be some options that need to be considered. These options can influence the price of the scale, and it is good to know what options are beneficial for you and your operation. One of the options that is considered is power-saving. To save battery life, some scales allow users to program the backlight to ‘on’, ‘off’ or ‘on only when weighing’.  Some scales have a more “all in one” setup where the indicator, keypad and other components are all integrated into the scale itself. This is usually to help save space and make the scale more portable. There are options for the platter size, all the way down to if the keypads have automatic backlighting. The options can seem overwhelming, but determining the best options to equip your scale is based on application, environment and frequency of use.  

CONCLUSION

Affordable and easy-to-use bench scales provide the functions and precision required by businesses ranging from small offices to large factories. Bench scales can provide professional weighing solutions within a limited budget and can be used almost anywhere. A well maintained scale will extend its overall lifespan, so proper maintenance is a must.

When it comes down to it, the cost will vary depending on different factors. On the low end, one can expect to spend anywhere between $100-$300 for a basic low level bench scale. Whereas on the high end, the scale can end up exceeding $1,000.  Research can help you figure out what scale and options will be the right fit for you. At American Scale we work hard to bring the most up to date resources.

For a more in-depth look at what bench scales entail, then head over to our products Page. Be sure to read up on other articles like how much do truck scales cost or even truck scale foundations. We also have articles on warranties, scale accessories and a guide for scale calibrations and our popular common problems with bench scales.

A Guide To Selecting A Wash Down Scale

A Guide to selecting a wash down bench scale

Scales are used almost everywhere, sometimes in austere conditions or in demanding environments. Washdown scales are designed and built to withstand wet environments and harsh industrial conditions. As the name indicates, these scales have easy cleaning access after use and are constructed to prevent liquids and particles from penetrating internal scale components. Washdown scales are found in various industries and applications.

What does it mean for a scale to be “washdown”?

Washdown DOES NOT EQUAL waterproof.  Different scales and electronic components have different protection ratings; these ratings for washdown scales can vary by make and model. Ingress Protection, or IP ratings, highlights the protection rating from elements like water and dust as well as cleaning chemicals. Scales with low IP ratings can generally resist spills or humid environments while scales with higher IP ratings can be washed with heat and pressure.

Types of washdown scales

Washdown scales are generally made of stainless steel and they come in a range of shapes and sizes.

 -          Bench scales
Washdown bench scales tend to be small to medium -sized. These scales can have capacities around 300 lb and lighter; the readability, or division size, is dependent on the scale capacity. Washdown bench scales are useful in food and beverage, pharmaceutical, specialty chemical and several other industries. The scales are often found in warehouses, laboratories and commercial environments. To see different models of bench scales click here.

 -          Floor scales
Washdown floor scales are larger than bench scales, usually 3 by 3 and larger. They are durable and handle heavy loads up to 10,000 lb. Washdown food scales are often used in food processing areas, commercial warehouses and dockyards for weighing items in bulk. To see different models of floor scales click here.

 -          Tank scales
Stainless steel weigh modules and load cell systems can be installed under tank legs for weighing bulk quantities in docks or in food processing facilities. They're built to withstand demanding conditions in harsh environments with sealed components that are protected from water and dust ingress. Tank scales are built with checking to handle stresses from agitators and motors.

 -          Retail scales
Washdown retail scales are compact and legal for trade. They offer all the usual functions of approved scales, such as a display that shows weight, price per unit and total cost, a rear-mounted display that customers can see, and portability for convenience.

Which industries use washdown scales?

The food and beverage industry has high standards for hygiene as well as frequent audits. In order to produce the best possible product in sanitary environments, food producers always use washdown scales in production areas as well as other wet areas. The medical and pharmaceutical industries also use washdown scales to maintain clean and sterile conditions.  Retail stores that sell food use washdown scales to clean between customers or to avoid cross contamination. Manufacturing facilities, logistics warehouses and construction sites with significant dust and debris use washdown scales given the austere conditions.

Load cell system: electronic versus hydraulic

One of the most important considerations when purchasing a wash down scale is what type of load cell system to get. The two primary washdown scale types have either electronic load cell systems or hydraulic load cell systems.

Electronic load cell system: electronic scales work based on simple strain gauge circuits. These strain gauges are installed inside the load cell body. The load cell connects to the summing card or digital weigh indicator via four conductor or six conductor wire. Components in this system include:

o   Load cell(s)
o   Electronic cables
o   Junction box
o   Summing card (PCB)
o   Digital weight indicator

Hydraulic load cell system: hydraulic scales work based on hydrostatic pressure. There are no electrical components under the scale. The load cells are connected to a hydrostatic totalizer via stainless steel tubing. The system is pumped with hydraulic fluid and the totalizer converts the pressure to weight via a single strain gauge load cell. Components in the system include:

o   Load cell(s)
o   Stainless steel tubing
o   Hydrostatic totalizer
o   Digital weight indicator

In nearly all washdown applications, hydraulic scales are far superior to electronic scales. For starters, the hydraulic scales are completely immune to water damage. To learn more about hydraulic load cells checkout this blog post.

 Summary

Washdown scales are great for a variety of reasons – they are built to work in challenging conditions and environments. Their design both improves and speeds up cleaning, keeping the scale reliable. Great clean-up prevents material build up, cross contamination, and growth from mold or bacteria. The IP rating is key to knowing exactly how protected the washdown scale is from water and dust. The folks at American Scale have seen these scales in hundreds of different environments. We’ve seen what works as well as what doesn’t – we are here to help you make decisions regarding your next washdown scale.

Closing Words

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

How To Choose A Bench Scale

How to choose a bench scale?

Bench scales are widely used across industries in a broad range of applications. They are usually packed with useful features and functions to optimize the weighing experience. Bench scales have a compact footprint, often they are small enough to fit on counters, workstations, carts, and tables. Common places you’ll see a bench scale include kitchens, veterinary offices, retail shops, grocery stores, or industrial settings. To learn more about bench scale basics checkout this blog post.

What is a bench scale?

A bench scale is designed to be placed on a table or counter during weighing. They have large platters or weighing pans and they take up a small footprint. Many bench scales come with an integrated indicator and keypad while others have a detachable indicator that is usually mounted on a column or a nearby wall. Bench scales are designed to weigh a broad range of products. In general, they are affordable and easy-to-use. They provide the features and precision needed for most businesses, offering a professional weighing solution to those on limited budgets. There are so many different manufacturers out there you can find a variety of capacity, readability, and platform size options.

Examples include:

Bench Scales Applications

The most frequently used applications for bench scales include checkweighing and counting. Bench scales are ideal in assembly or manufacturing shops; the scales weigh raw materials, count pieces before packaging, or checkweighing during quality control. Bench scales of varying capacities can be used in shipping and receiving operations. These scales weigh boxes, ensuring fair and accurate transportation costs. The scales fit on counter-tops and easily communicate with computers and printers. Bench scales can also be used in production processes, to weigh ingredients when making small batches of things like food, soaps, and candles. Grocery stores, cafeterias, and other retail shops use bench scales to weigh foods, candy, and ice cream.

Available Features

To ensure easy cleaning, look for a bench scale with a stainless steel platform and sealed keypad. Overload protection ensures the scale isn’t compromised by excessive weight, and can help it last longer. When used in quality control, checkweighing scales allow users to set weight limits and visually see whether the scale is weighing over or under the limit. Some scales have audible alarms, in addition to the visual alarm.

 Bench scales can also include a rechargeable battery in addition to an AC adaptor. The rechargeable battery provides power to the scale and allows users to move the scales around or use them in places where electricity isn’t easily accessible. It is important to know how long the battery can operate without being recharged when spec’ing out the scale. Other options include a backlight to aid in visibility and/or automatic power-off features to save on power consumption and increase life.

 Ease of connectivity is also an important consideration for some bench scale uses. For the most part, bench scales are easy to integrate into other software systems (like a shipping operation). The scale should come with an RS-232 and/or USB interface to connect to computers, printers, and other peripheral devices. The digital weight indicator can also be programmed to follow a specific workflow and capture variable data entered by the user. This database can then be saved locally on the scale or the data can be shared across a network.

One of the most important considerations is to make sure and check that the capacity and readability suits your requirements. This, along with other features and functions (such as checkweighing, parts counting, etc) are important points that must be considered prior to purchase. If you need help finding the right bench scale, or you simply want to learn more, you can contact us.

Learn more about the bench scales that American Scale Offers here

Closing Words

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

Keys To Selecting The Best Bench Scale?

3 KEYS TO SELECTING THE BEST BENCH SCALE

Which bench scale you need for your operation can be a puzzling question that many folks ask. Bench scales can we used in a laboratory, production area, or for check-weighing items before shipment. Below are three keys to consider when buying a bench scale. If your still unsure, one of our representatives will be able to quickly identify which bench scale – table-top scale – is best. Also checkout this blog post on bench scale basics.

SCALE CAPACITY AND SIZE

A bench scale or table top scale can serve many uses. Scale manufacturers keep this in mind. The first thing you should consider is the maximum weight value you will be putting on the scale. By knowing your capacity, you will then be able to determine how you would like to read the weight. Bench scales can read 10-pound increments all the way down to 0.001-grams. A bench scale used for shipping small boxes would not be ideal for measuring ingredients. Ask one of our representatives how we can help determine which bench scale is right for you. Performing scale calibrations would help you figure out the capacity of your scale If your load cells (analog or electronic load cells) are under capacity of what you typically weigh, then you could affect the lifespan of your scale.

POWER SUPPLY

Most bench scales have the option of being battery operated or powered by standard 110VAC. Laboratories do not always have extra power outlets available. The option of having a battery powered scale can be very convenient. Normally, battery powered scales are for smaller weighing – ingredients  and chemicals. A bench scale used for higher weights – 10+ pounds – will required a 110VAC power outlet. Consider which type of power supply will be most efficient for your operation and how often the scale will be relocated before making a purchase.

WASH-DOWN SAFE

Bench scale systems come in all types of IP / waterproof ratings. Typically a stainless steel setup will be able to handle a washown environment over a steel deck. Confirm with your service provider if the scale will be in a wash-down environment prior to making a purchase. Wash-down safe bench scales are readily available and used most often in any environment outside of a lab setting. Along with waterproof ratings, bench scales also have a dust rating to consider if you are needing intrinsically safe instrumentation.

Learn more about the bench scales that American Scale Offers here

Closing Words

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

What Are The Basics Of Bench Scales?

Bench scales, also know as table-top scales and checkweighers, are manufactured with a variety of sizes and options. Choosing the best bench scale for your operations can be a critical key in accuracy, longevity, and efficiency in your production facility. Here we will discuss how to choose the right bench scale for your weighing needs.

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Environment

Bench scales are available in plastic and stainless steel. You should consider your environment and the product you are weighing before selecting your bench scale. Typically, stainless steel bench scales are made for wash-down, dusty, and high-use applications. Industries such a produce packaging, meat processing, and chemical engineering have great success with stainless steel scales. Along with the stainless steel base, you will also want to consider the environment for your indicator – scale head. Indicators are made of all types of materials. A select few indicators are considered wash-down safe, and you should consult with a scale company before choosing the indicator that you want. Smaller bench scales are available for laboratories that need precise measurements. These scales should be protected from rough environments as they can quickly lose calibration.

Intrinsically Safe

Scale manufacturers have began producing a wide variety of intrinsically safe bench scales. These scales are safe to use around explosive or combustible materials. The peace of mind with having a scale that will be safe to use for your threatening chemicals is always a big plus for a safe working environment. Consult with your scale company to find the right intrinsically safe bench scale for your needs.

So Many Options

Bench scales can perform a lot of functions from check-weighing to pricing. A pricing scale a great scale for produce stands, fish markets, and seed producers. Pricing bench scales allow a preset price to be entered for a product code for simple and fast transactions. Aside from pricing scale, bench scale are available as conveyor bench scale and as manual roller-top bench scales. The ease and speed of working with an automatic or manual conveyor / roller system is sure to enhance your production abilities. Did I mention that labeling programs have been developed to work with bench scale for any industry? You can simply enter your product, lot number, and whatever other information you may need within seconds and have a label provided for that package with barcodes, time/date, weight, and various other information. The options are endless for your bench scales and laboratory scales.