Floor Scale Basics

Beginners Basics

As you start searching for the right floor scale system, there are a few things you may want to consider before deciding on a floor scale to buy. Some of the things that you may want to consider is whether the scale you want will be legal for trade or not. What is the area you will weigh look like, and does the size of the scale suit the area the scale will be installed in? This post will break down the basics of floor scale ownership and help guide you towards purchasing a quality scale that will fit your weighing needs.

The basic floor scale consists of a scale platform which usually has a tread plate on the surface along with four electronic load cells (shear beam) underneath the deck. The load cells underneath the deck are then connected to a J box or junction box inside. The junction box allows each load cell to adjust each load cell under the platform to ensure that they all record the same weight. From the j-box is a cable that  connects to the scale indicator. The majority of floor scales will most likely be painted steel. There are stainless steel variants for floor scales, but those are usually used in washdown environments and tend to have a higher price tag. Scale calibration on a floor scale is the same principle, just with different capacities depending on the weighing applications.

WHERE TO START?

Understanding where to start when searching for a floor scale can be an overwhelming ordeal, it can be a bit simpler if you know where to start. The fact is that there are a lot of factors you should consider when choosing what type of scale to buy. Do you want scale accessories? Will your environment have a remote display or scoreboard? These are questions you would want to consider when pricing your floor scale. The easiest way to determine this is to evaluate what you are using the scale for. This means that you should consider the environment the scale will be in. Will the scale be in a factory where there will be a lot of dust and debris floating around? Are you wanting analog or digital? Will you be weighing heavy materials? These questions are what need to be asked to help guide you toward the best suitable floor scale for your operation.

WHY GO FLOOR?

Specific scenarios call for specific tools, and when it comes to scales, you want the right scale for the job. Floor scales are a great choice for environments that require you to weigh large, heavy and bulky items. The reasoning for this is because the platform of a floor scale is quite literally on the floor, thus making weighing large and heavy items a lot easier. In environments like industrial factories, manufacturers and scrap yards will most likely have a floor scale, due to the heavy items being weighed. Floor scales are able to be installed on a flat or level surface or  it can be installed in a “pit” style, where the scale will sit in the ground a bit. If your operation requires a scale that can handle higher weight and can stand up to the hazards of the environment, then you will want to go with a floor scale.

DETERMINING THE RIGHT SCALE

Knowing what you are generally going to weigh can help you determine the size and shape of the scale you want. It is one thing to weigh rectangular boxes all day, but often enough you will weigh different sized and shaped items, so having a platform size large enough to accurately weigh any of the items you receive. 

The key to ensuring you have an accurate scale is making sure that the weight capacity has a good enough range, and that the scale is positioned in a way that it won’t feel vibrations or any other hazards that could cause you to have an inaccurate measurement. The first step you will want to do is figure out what the typical sizes and shapes of the items you will be weighing, so it can help you decide what scale size will be needed.

Keep in mind that certain types of floor scales will be better suited for certain environments. Usually equipped with a steel deck for heavy duty. Scale manufacturers will usually have different features for different scale models. A good example of this is when you have a floor scale in an environment that is considered a washdown environment. This means that the environment in which the scale is located is subjected to being sprayed or “washed” down by a power washer. The components on a washdown floor scale will Understanding this will help you to avoid purchasing the incorrect scale.

CONCLUSION

The best floor scale for you should be reliable and accurate, providing increased uptime and greater productivity. The amount of industries that legal for trade bench scales are used far exceeds what is listed in this article. The floor scale is a very versatile scale and due to its versatility they are able to service multiple industries and provide accurate weight measurements. Keep in mind that these tips should help increase the lifespan of your scale. At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', which can help give insight to what issues could arise while owning a bench scale.

Bench Scales vs. Floor Scales

The similarities between Bench scales and floor scales are quite close and in many ways can be interchangeable between the two scales. In the vein that they both are able to be customized with certain features like checkweighing or counting, and have various IP ratings to help both scales withstand the harsh environments and conditions that the scale will have to endure. This article post will discuss the similarities and differences between both bench scales and floor scales, and will lay out which scale will work best for your environment.

Bench Scale Basics

Bench scales are compact scales that are able to be used on a bench or some other sort of raised surface. These scales are very versatile and are equipped with different features like an integrated display or an indicator that can be mounted in different locations. One of the bigger differences between a bench and a floor scale is the maximum capacities that each scale is capable of weighing. Granted a bench scale is smaller and resembles that of a lab balance, it is not nearly as precise as a balance, but does have more precision than a floor scale. Bench scales are typically used for basic production tasks, like check weighing and counting.

bench scale applications

The versatility for bench scales comes into play in the way that it is used for the applications of bench scales. One of the ways bench scales are different from floor scales is in what industries use them. Industries like food services and manufacturing production sites will use bench scales over floor scales to take weight measurements for items like spices, nuts, bolts, etc.

In manufacturing warehouses and factories, bench scales are the common scale of choice. These industries typically will use bench scales for  their extremely useful features like counting and checkweighing. Since these particular industries rely on taking repetitive weight measurements, like  check weighing and production counting to ensure that the end of production is meeting the requirements to be shipped.      

One of the benefits that bench scales have over floor scales is that they have a nice and compact size, that makes the scale easy to relocate and to take a lot of weight measurements without taking up a lot of real estate. When walking into a deli at a grocery store, you will notice that the scale that is used to weigh the produce will most likely be a bench scale with an integrated keypad and indicator.  Bench scales are going to be located in environments like manufacturing warehouses, grocery stores and parcel and shipping companies.

bench scale benefits

One of the biggest benefits of selecting a bench scale over a floor scale is the size between the two. Bench scales have a smaller design compared to floor scales, which makes them perfect for environments which have limited space. Places like logistics or shipping companies are going to most likely have bench scales since they take up a very small amount of real estate. Environments that have limited space and locations to place the scale are why bench scales can be a good option due to the small size.  

Another benefit that bench scales possess is not only the size but also the layout of the scale. A huge benefit is that bench scales are easily customizable. Due to being easily customizable, bench scales are able to be customized to come in a wide variety of shapes and sizes. This means that you will be able to find a scale to fit any space in your operation. There are a lot of  compact scales that are great for basic weight measurements for places like delis and hardware stores. For recording heavier weight measurements you will need something bigger like a floor scale.

Ultimately the benefit of having a bench scale over a floor scale is the ability to have multiple size options and keep a relatively small footprint. They are good for recording low to moderate size weight samples. Think about your industry and the type of weight measurements that will mainly being recorded. These things will help you decide if a bench scale is the right choice for you.

What is a floor scale?

A floor scale is a type of scale that can be used on the floor. The floor scale typically has a higher maximum capacity over a bench scale but does not offer extremely high capacities compared to platform and forklift scales. The design of a floor scale has the ease of use in mind. They are usually equipped with a large weighing platform (some with a high IP rating for washdown environments) to handle a larger quantity of items being weighed. They also tend to come equipped with detachable indicators and keypads to make it easier to record measurements. Floor scales are a good choice for industries that require a higher weight capacity and are ideal for weighing operations that weigh bulky and large items.

floor scale applications

When it comes to design versatility and durability, both bench and floor scales are very similar in what they offer to the production process. Floor scales will most likely be located in both commercial (logistics, hardware, etc) and industrial environments. The environments that use floor scales tend to take heavier weight measurements due to weighing large and bulky items compared to bench scales.    Another plus is that floor scales are highly customizable and can be equipped with certain features such as counting and checkweighing. These features are able to serve as an efficient way to check inventory and make sure packages are the proper weight at the end of production.

You will also see floor scales in industries like farming and even scrap yards. They are good for weighing heavy items, such as animal feed or crates filled with scrap. These industries use these scales because of how durable they are. Most floor scales will come with a high IP rating to offer extra protection from the harsh environments that the scales operate in.

floor scale benefits

The biggest benefit that a floor scale has over a bench scale is the fact that it has a way higher capacity over a bench scale. The reasoning for this is because they are designed to take weight measurements from objects that are a lot heavier and bulkier compared to objects weighed on a bench scale. The load cells used in a floor scale have a much higher maximum capacity, which can weigh items exceeding weights over 1200lbs. This aspect makes floor scales a prime option for industries like manufacturing and warehouses. Floor scales have the benefit of having ease of use in mind for those taking the weight measurements. Being able to lift heavy, bulky items on the floor scale makes the entire process a lot simpler for those who are taking the weight measurements.

Conclusion

Bench and floor scales are commonly used in industries such as agriculture, retail and manufacturing businesses. Depending on what you are weighing and how often will help you decide if your operation needs a bench scale or a floor scale. Head over to our Learning Center to check out articles on things to consider when selecting a floor scale and how to choose a bench scale. These are great resources to give more insight into what is needed for the right scale for the right operation.

Bench Scale vs Washdown Scale

Industrial vs Washdown

Industrial and washdown bench scales seem very similar from afar, but upon a closer look, there are a lot of differences between the scales. From scale design, to the materials used to build the scale. Bench and washdown scales share similar functions but are usually used in different applications. Those who are new to scales may be a bit confused on the differences and their applications when searching for a scale. This article will breakdown the differences between industrial and washdown scales, and highlight features unique to each scale.

The Industrial Touch

Industrial bench scales are just as the name implies, a scale built for an industrial environment/setting. Bench scales are usually small to medium sized and are usually reserved for reduced loads in a confined space. Industrial bench scales are usually meant for lower volume loads. You typically see them in warehouses, labs and manufacturing. This is due to having to weigh small items like food, bolts, etc. An industrial bench scale comes in various sizes and components to fit the operator’s needs.

Anatomy of a bench scale

Bench scales are designed to be placed on a table or counter top during usage. They require a small amount of real estate, but are able to weigh a large volume of smaller products. Some scales have a more compact design with integrated display, keypad and indicator. Some of the bench scales are designed to be more customizable. For example, you can find a bench scale with an individual indicator, printer and other components. When looking at different bench scales, one will find the components come in various sizes and compositions. The weighing platter is usually made out of stainless steel for an easy wipe down. The key pad and indicator may be a bit larger than that of a washdown scale because they don’t need to withstand harsher environments. Ultimately the industrial bench scale will have a wider variety of options when it comes to customizing your scale.  These particular scales are more so customized to fit the area that it will be predominantly in.

Scale Applications

Counting and checkweighing are some of the more common applications that bench scales use.  There are some scales that are designed specifically for counting, while there are different scales that have the functionality of both checkweighing and counting. You will usually see industrial bench scales in manufacturing shops, logistics and parcel companies, due to these particular bench scales being ideal for counting pieces before packaging (screws, washers, etc) or weighing things like packages or checkweighing. You will also see bench scales in the deli and produce departments in supermarkets. Essentially, bench scales are used in a myriad of industries that require the applications mentioned above.

The washdown effect

Understanding what a washdown scale is in relation to an industrial bench scale will help you understand why they are used in certain industries over others. The reason why it is called a washdown scale is because it is designed to be sprayed down and handle harsher environments. These scales are designed to resist spills from fluids being weighed. Washdown scales tend to have stainless steel components (base, platter, etc) and fully sealed indicators. They are also designed to handle extreme temperature changes and can handle being sprayed down by a pressure washer. Washdown scales have an IP rating to help owners identify all the hazards that their scale is resistant to. Be sure to check the IP rating on a scale that you are considering to ensure that your scale is able to handle the environment it will be located in.

washdown scales and their industries

The industries that use washdown scales tend to have so much going on that they need to keep the scale protected and easy to sterilize. Since washdown scales are considered waterproof, or more so, water resistant. Many industries use these scales because of the increased reliability, thus leading to a longer operating life for the scale in that particular environment. In the food industry there are a lot of requirements to meet in order to even operate. A washdown scale is going to have to meet these requirements, so it will have ratings that meet all requirements, including sterilization and can handle frequent cleanings to ensure there are no contaminants. In grocery stores that use washdown scales, they will clean the scale between each weighing of food. This is done to avoid any cross contamination. Manufacturing warehouses tend to have a lot of debris in the air and need a washdown scale that is not only able to be sprayed, but is also sealed to keep dust from getting into the internals of the scale. Essentially washdown scales are used in a lot of industries, but the main requirements for a washdown scale to be used is to be easy to clean, can handle extreme temperature changes and are sealed to prevent debris from harming the internals of the scale.

Conclusion

Washdown and industrial bench scales are similar, yet have different applications. Understanding that these scales have a myriad of functions and features can seem overwhelming but if you know what features are important to have, then selecting and optioning your scale will be easy. Remember that before purchasing a scale, it is beneficial to do research. Check certain features that the scales have that you feel are needed in your operation. Knowing the maximum capacity and IP ratings will help make deciding on the scale a bit simpler. The learning hub can help with more focused articles that can help answer any lingering questions you may have concerning bench scales. Our guide to selecting a washdown scale is a good starting point for anyone interested in getting a scale for their washdown environment.

The Importance Of Truck Scale Software

So you have your new truck scale and now you need all that data it is collecting. Collecting data is good to help keep track of your weight measurements throughout the duration of your work day. Your truck scale is producing data constantly.  Depending on what you plan to use your data for will guide you towards a truck scale software package best suited for your needs.  Below are some common questions and answers that will assist you in that selection process.  

So What is truck scale software?

When we say truck scale software what do we mean?  In this case we mean software that performs one of or more of the following functions> scale ticketing, scale transaction data storage, dispatching, inventory management, or other similar items.  

As you can see "truck scale software" has a lot of meanings depending on who you ask.

What type of software is out there?

There tends to be two major buckets of software. First is truck scale software designed specifically for a certain industry such as solid waste, aggregates, or agriculture.  Examples of these would be WasteWorks, Command Alkon, and Trux.  Second is truck scale software that is generally industry agnostic.  Examples of these would be ScaleSoft, OnTrak, ScaleIt, Truck Plus, etc.

Who Makes the software?

Truck scale software is designed and owned by two major groups.  First are the truck scale manufacturers such as B-Tek, Rice Lake, Mettler Toledo, Cardinal, etc.  Each truck scale manufacturer has their own proprietary software packages.  Some of these software packages come with the scale indicators they sell while others are standalone and can operate independently.  The second group are independent software & technology companies that just make software.  Meaning they are not manufacturing physical truck scales like the first group.  Oftentimes these are smaller companies that have more software programming expertise but less "scale" knowledge.

How do I connect my scale to this software?

After you have selected your truck software you will need to connect your physical truck scale to the software.  This is accomplished through a range of communication options.  The most basic and still  prevalent is serial data being sent from the scale indicator on your truck scale to a PC / Laptop running the software.  Other options include ethernet, wireless, and more advanced protocols like TCP/IP.  Once the truck scale is connected to the computer the weight data can start to flow to the software.  Connecting your truck scale to the software is a task best suited for your scale service company.

What can the software do for me?

This is a tough question. This entirely depends on what you are looking to do with your weigh operation. The answer is pretty open-ended depending on what software you selected.  From a basic perspective all the software will offer:

Scale ticketing.  This is the process of weighing trucks in and out and gathering required data to produce a scale ticket.  Think of the scale ticket as a single transaction.  The ticket can be digital, a physical paperticket, or both.  This ticket is then often provided to the driver of the truck along with the company operating the truck scale.

Transaction Data Logging.  This is the process of capturing all the scale tickets that were run on a day.  These tickets are then stored on a database either locally or in the cloud.  From there all the scale data is accessible for reporting purposes, financial records, etc.  

Transaction Reporting.  This is the process of data visualization, reporting, and transmission.  Software is configurable to email daily or monthly transaction reports or to provide batches of data to ERP systems such as Oracle, SAP, or MS Dynamics.  

What else can the software do for me?

Some of the other functionality includes invoicing, inventory management, point of sale payment processing, camera integration, RFID tag integration, etc.  Bottomline, there is a wide range of software features out there.  

Where do you buy the software from?

It depends.  If you selected a software package offered by a scale manufacturer such as ScaleSoft by B-Tek or OnTrak by Rice Lake then your scale service company is who you will buy the software from.  On the other hand, if you went with an independent software such as WasteWork or ScaleIt then you will purchase it directly from them.

How much does truck scale software cost?

Not surprisingly, there is a wide range of price points for truck scale software. Whether you go for a basic software package or complex package with impact cost significantly.  When it comes to pricing some software packages are charged by the month using a contractual obligation while other packages just have a one-time upfront fee.  For reference, a basic software package that has a one-time upfront fee is in the $2,500 - $5,000 range.  For a truck scale software package that is charged monthly expect to pay $100 - $500 per month.  

If you are purchasing a new truck scale, when should you start considering software?

The short-answer is from the beginning.  You want to ensure the truck scale hardware you are purchasing is going to work well with the software you are contemplating.   Also the more you integrate your truck scale software requirements early into the buying process the less likely you will end up with a software package that doesn't meet your needs.  Two groups to reachout to learn more about truck scale software; one your local scale dealer, two any companies in your same industry running software.  Your scale service company will have had experience with a wide-range of software packages.  They can provide candid advice on which direction you might want to go.  Second, talk to other folks in your industry who are running truck scale software and get their feedback.  Oftentimes, they are a great resource since they understand your industry specifics better than the scale service company.

So what are some of the truck scale software packages out there?

Below is a list of some of the truck scale software packages that are available on the market:

Scale Manufacturer Specific

ScaleSoft

Ontrak

Win VRS

DataBridge

Industry Specific:

Command Alkon

WasteWorks

ScaleIt

MyTruckScales

Bench Scale Troubleshooting Guide

How to Troubleshoot Bench Scales

If you work with bench scales in your business, it may be important for you to know how to troubleshoot your scale when certain issues arise. Looking after your product can prolong its lifespan and provide more accurate results. In this article we will go over troubleshooting techniques for your bench scale for the common issues that you may encounter. 

Basic troubleshooting steps

When troubleshooting potential issues with your bench scale, there are things you can do that don’t require much work to figure out what the issues are. Here is a list of basic troubleshooting steps you can follow to figure out the issue with your bench scale.  Troubleshooting can be broken down into a visual inspection and then a more detailed hands-on inspection. Each issue that occurs can be categorized into a type of issue (weight, power, electrical).  

 No Power to scale

There may be times when your scale may not have power, or the indicator is not working properly or displaying any figures. There are several reasons as to why you are experiencing this issue, but solving it will come down to proper troubleshooting. When this happens, there are a few steps listed to help figure out why your scale does not have any power. 

• Check power to the outlet and ensure that the unit is plugged in

• Check cables and grounds for broken or frayed cables

• Ensure that the scale is plugged into an outlet with power

• If the scale is portable, make sure the battery is fully charged and connected

Incorrect Weight

Issues where the weight is inaccurate can be frustrating and time consuming to figure out possible causes. With incorrect weight readings, there are a few different causes. Be sure to inspect the outside of the  scale and platform as well to make sure that there isn’t anything obstructing the scale from operation. 

• Check for objects leaning against the scale

• Check for debris under platform

• Make sure that the platform is secure and void of any extra play

• Check to be sure scale is in the desired units

Weight Fluctuates

When your weight measurement is unable to settle on a consistent number, then you are dealing with weight fluctuation. If you experience this issue, then there could be a few factors that are causing your weight measurements to fluctuate.

• Make sure the scale is not on a vibrating surface

• Ensure that there are not any drafts hitting the scale

• Make sure there aren’t any devices causing radio interference

Honorable Mention

The troubleshooting tips listed above are quite common during bench scale ownership. Even though they can cover a lot of issues that may arrive, here are a few honorable mentions of troubleshooting tips that you can follow for more unique issues you may experience. A good method to try is by checking the troubleshooting tips included in the scale manual. Most product manuals will include a section with various troubleshooting tips which may provide a quick fix. 

In the case of a scale that is portable, there may be an issue of the battery simply not being charged. The first thing to do is to check and see if there Is any power to the scale.  If your scale is without power and is running on battery power, then check and make sure the battery is actually charged. Sometimes we don’t realize that our scale can be unplugged accidentally or that the battery is not left on the charger without us realizing it. 

Most scales will have a level bubble or some way to ensure that the scale is level. Sometimes the inaccurate weight readings can be from the scale just slightly off balance. So the first thing you should do is make sure your scale is level by checking the level bubble. Adjust the feet on the scale if needed and then check the  bubble indicator to make sure everything is level and on balance.  

Another tip that can help is the possible error codes that can show up on your scale’s display screen. A good idea is to keep a small notepad and take note of any error code that may show up on the scale’s display. Keeping a notepad with the error codes with fixes listed can help you develop a “quick fix” guide to avoid long down time. The good thing about error codes on your scale is that they can give you useful information on issues such as calibration errors, low battery power or if there is an obstruction on the platter that is keeping the scale from recording an accurate weight. Recording these codes in a notepad with an accompanying fix is a great way to minimize confusion when you encounter issues. 

Conclusion

Building a good set of troubleshooting skills takes time and patience. Through dealing with various issues that will arise while owning a scale. Following the above suggestions and also keeping a small log or notepad which contains the issues along with fixes will be a great way to streamline your troubleshooting process. Be sure to check out our Learning Hub for various articles concerning bench scales. For a more detailed article regarding bench scales, check out the article “Bench Scale Basics” and the article “DIY Bench Scale Tips”.

DIY Bench Scale Tips

Troubleshooting Your Bench Scale

Bench scales for both industrial and retail are ideal for small spaces as they take up a minimal amount of room while providing maximum accuracy and durability. Granted the bench scale is small with a lot of features, it is important to keep it maintained and cleaned so that the scale continues to weigh accurately and is reliable. Neglecting to regularly clean and maintain your scale will lead to intermittent operation and potential failure. This article will go over troubleshooting and DIY tips for maintaining and cleaning your scale to help keep it operating at an optimal level and will uphold its reliability.

Keeping a clean scale

As straightforward as this may sound, keeping a clean scale and work area will help prevent potential issues with weight accuracy and not zeroing out. The work environment that the bench scale is in plays a big part in the amount of debris and dust that can collect around and under the scale. Keeping a clean environment and scale will also lead to longevity regarding the various components on the scale. Washdown scales usually have a stainless steel deck as well as a water sealed scale indicator. Creating a cleaning and maintenance schedule or checklist for daily and weekly cleanings will help prevent eventual downtime for your scale.

• Create a cleaning schedule or checklist outlining daily cleaning tasks for your scale

• Visually inspect the scale and area to ensure it is clean and void of moisture 

• Between weight measurements, wipe down the base to ensure it is void of debris

• Be sure to clean the scale accessories as well

• Follow service guide from scale manufacturers for model specific instructions

• Careful to not get water in junction box or on electronic load cells to damage them

Balancing act

Keeping your bench scale on a stable and balanced surface will affect how accurately your scale will collect measurements. The first thing to do is make sure your scale is on a level surface or, if the feet are adjustable, check that the feet have been correctly leveled. Many scales feature a bubble level built into the scale for convenience. For any reason you don’t have the bubble indicator, you can use a level or even place a marble on the surface to see if it rolls on its own. To make sure your scale is perfectly balanced, do a few level checks mentioned above and also look to possibly relocate the scale to a surface that is perfectly stable and level. 

• Check the scale base to make sure that the adjustable feet are perfectly level

• Use a construction level to make sure that platform that scale is on is level

• Check both the scale and platform it sits on for any play or wobble. Adjust as necessary

Weight fluctuations

Fluctuating weight can occur for a few reasons. Understanding the importance of a stable weight reading will be the difference between accurate and inaccurate. With unstable surfaces, it causes the weight to shift constantly, making it difficult for the scale to record an accurate reading. This particular issue can cause a lot of problems when collecting an accurate weight measurement. Depending on the scale, one reason that causes this issue is due to “Drifting” which is when weight is on the scale, but the reading never settles on a definite result. This is a common problem that may point to your scale possibly needing to be calibrated. Another factor that can cause weight fluctuations is wind currents in the work area. If you have a scale that has a low weight capacity, then any change in the environment (wind, vibrations, etc) will affect the weight. Our own breathing and touch can also contribute to the weight fluctuating. A stable and quiet environment will help keep the scale from fluctuating.

• Make sure that there is no vibrating on the scale or platform

• Check for any drafts or wind going through the work area near scale

• Perform a calibration check using test weight to see if measurement is stable

• Make sure remote display is properly connected and void of any issues

No Power To Scale

The lack of power to your scale system can be a pickle if the issue is bigger than just an unplugged power cable. Is there any power to your device? If not, make sure that the scale is plugged in or that the battery has been charged. Sure, it seems obvious but it’s worth checking! Your device may have been accidentally unplugged without your knowledge. Inspect all cables to ensure that they’re securely connected and that they’re not damaged in any way. Possible damage could include an exposed wire or a kink in the power cable or other wires that are connected to the scale. 

• Check your power supply to ensure that it is plugged into an outlet

• Use a voltage meter to check to ensure that the your scale is getting proper voltage

• Check all connecting cables to make sure there are no breaks or exposed wire. 

• Check scoreboard to ensure it is connected to a power supply.

Scale Calibration

The amount of measurements that your scale will record can and will affect the accuracy of your readings through time. Calibrating your scale is a good way to ensure that the scale is reading correctly and accurately every time. Depending on the volume of measurements that you perform throughout the day will wear out your scale, thus resulting in inaccurate weight measurements. A good practice to prevent your scale reading inaccurately is implementing a calibration schedule. Keep in mind that some weighing applications will have different calibration frequencies. Developing a good schedule would help you stay on top of your maintenance and also prevent more instances where your scale will need to be calibrated. 

Conclusion

The amount of industries that legal for trade bench scales are used far exceeds what is listed in this article. The bench scale is a very versatile scale and due to its versatility they are able to service multiple industries and provide accurate weight measurements. Keep in mind that these tips should help increase the lifespan of your scale. At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', which can help give insight to what issues could arise while owning a bench scale.

Bench Scale Applications

THE MANY APPLICATIONS FOR BENCH SCALES

Bench scales are designed to take up a minimal amount of room while providing accuracy and durability in a variety of industrial and commercial environments. A legal for trade bench scale applications cover a wide range of industries and are built to withstand daily use in both wet and dry areas. This is vastly different from a truck scale, from size to the application. From the unique scale calibration method down to the load cells, bench scale systems are very versatile. This article will take a look at the different bench scale applications along with the scales mostly used in those industries. This article will help give more insight into the many weighing applications that are used on bench scales. 

THE FOOD/BEVERAGE INDUSTRY

One of the biggest industries to use bench scales is the food and beverage industry. When looking at the various packages, you will notice there is always a weight printed on each package. The importance of an accurate and reliable bench scale in the food and beverage industry is important to ensure each package has the correct weight before being shipped out.

When looking for a bench scale to specifically weigh food, it is important to go with a company who has scales specifically with food production in mind. Food safety is essential to the entire process and a bench scale in a food production environment and having a scale designed to handle the constant cleaning. Sometimes there will be extra scale accessories like sealed electronic load cells or even a scoreboard or remote display to save space.

Usually in a food and beverage environment, the scale is usually made out of stainless steel, which is a material that can handle the extreme conditions that are thrown at it. They use this over a steel deck because of the type of service it requires. Usually the bench scale used in the food industry will have unique scale indicators and junction boxes to help prolong the lifespan and protect it from harsh environments. 

RETAIL

The retail industry has a lot of different avenues where products are counted, weighed and shipped. In old jewelry stores, you could often see an analog scale used to weight gold or whatever was brought in.  In retail the scale will typically be on more of the small side, so as to not take up a lot of real estate. Choosing the right scale for your operation will prove to be an invaluable asset, but it is good to understand which scale will be the best fit by knowing which part of retail you are operating in. For example, working at a parcel company that handles shipping and logistics will most likely have a different scale compared to one in a deli at a supermarket.  The correct scale increases productivity and efficiency in your operation, thus ensuring a smooth running workflow.  

INDUSTRIAL

In industrial and manufacturing settings, there is usually a large quantity of something that needs to be weighed (screws, bolts, etc). Because of the large quantity of objects needing to be weighed, a bench scale offers precision in a compact space. In manufacturing settings, scales need to be durable to handle the amount of measurements it needs to take daily.  For these reasons, bench scales are popular devices for check weighing in the manufacturing industry. The design of the bench scale helps provide the manufacturing industry with consistent quality control. The scales that are typically used have a more heavy-duty design.

CHECK WEIGHING

In manufacturing shops, bench scales are ideal for weighing raw materials, counting pieces before packaging, or checkweighing during quality control. This usually occurs at the end of the production process. This helps to ensure that the packaging is the correct weight and that it is within the US requirements. Essentially you have to look at check weighing as the “policeman” on the packaging line. Check weighing is essentially the weight control center on a production line, and helps to protect from producing products that are either above the acceptable weight or below. 

COUNTING

A counting scale can help you efficiently and accurately count a high volume of identical parts. Whether for incoming or outgoing goods, counting scales ensure you have exactly the number of parts you require. Counting bench scales can be used to count and weigh objects simultaneously. For example, when counting thousands of screws, the counting scale takes the weight on a single screw and then tracks the amount when a bulk weigh is performed. When it comes to counting bench scales, accuracy is a key component that cannot be compromised.

PHARMACEUTICAL

The pharmaceutical industry requires precision to ensure that the medications are effective and not simply a placebo. One wrong measurement, no matter how small the error, can have drastic consequences. Scale manufacturers understand that these scales require very careful handling, so they implement certain protectors to help avoid common problems that could arise. When choosing a bench scale (or lab balance) for weighing objects that require a precise amount, you want one that is able to detect very low weight measurements. The usage of bench scales in the Pharmaceutical industry is all about precise measurements and accurate counting.

CONCLUSION

The amount of industries that bench scales are used far exceeds what is listed in this article. The bench scale is a very versatile scale and due to its versatility they are able to service multiple industries and provide accurate weight measurements. At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

How Much Does A Wash Down Scale Cost?

How Much Does A Wash Down Scale Cost?

WHAT IS A WASH DOWN SCALE?

A legal for trade washdown scale system is designed to be easily cleaned after use. The design of a washdown scale is to prevent liquid, moisture and dust particles from damaging the scale’s internal components. They usually have a steel or stainless steel deck, and will at times have a remote display or scoreboard due to possible space restrictions. Scale calibration is a part of washdown scales just like other scales. Analog and electronic load cells are used in a washdown scale but are sealed to protect from the environment. The components to usually may up a washdown weighing application are junction box, scale indicators and deck. Proper equipped components will improve the lifespan of the scale. Washdown scales are used in industries that have a lot of moisture and particles that are throughout the environment. The components of a washdown scale are typically made of stainless steel and fully sealed parts. 

WHAT DRIVES THE COST OF A WASH DOWN SCALE?

When trying to spec out your new washdown scale, you need to realize that what drives the cost of a good scale is the components equipped to the scale. Scale manufacturers will have different features for their scales, so it is good to look at differend brands to see what works for you. The different components designed for washdown areas tend to have different price points. These components tend to have a higher cost due to the more heavy-duty nature of their application. These are the main components that will drive the price of a washdown scale. 

Base:

The base of the wash-down scale is usually stainless steel to withstand daily cleaning. The base will come in various sizes and different IP ratings to show what it will be able to withstand. You will want a base that can not only withstand pressure washing, but also a base that can handle drastic temperature changes from hot to cold. A washdown base can cost you anywhere from $700 to over $1300 with an IP rating of IP-66 or above. It is best to choose a base that best fits your work environment. 

Indicator:

The indicator also drives the price of a wash-down scale. When looking at a normal bench scale vs a washdown scale, you will notice how the indicator on the washdown scale will be completely sealed, protecting the internals from the hazards in the area. The indicator for a wash-down scale will be completely sealed to protect the scale from dust and debris. The IP rating helps identify what the scale can handle in regards to liquids and solids (the first number is for liquids, the second number is for solids). The IP rating for heavy duty scales tends to be IP 65. Which means that the scale is completely protected from dust and protected from low jets of water from all directions. Look for an indicator that is completely sealed from the elements and has an IP rating noting that it is sealed tight. An indicator that is best suited for a washdown environment will cost $700 to over $1500 depending on the indicator and the features.

Load Cell:

The load cell used in a washdown scale will be different from other load cells used in normal bench scales due to the fact that it needs to be sealed and protected from the conditions in the area. A load cell used in a washdown scale will need to have a high IP rating. Typically load cells made for a washdown scale will usually have a rating of IP66 which means that they are protected from dust and able to withstand high-pressure water from different directions. Depending on the maximum capacity of the load cell can determine the cost as well. When looking to purchase a load cell for a washdown scale, you should expect to spend anywhere from $200-$700 depending on the capacity, quality and rating.

Conclusion

Pricing a washdown scale will come down to the components optioned. Base, Indicator and load cell are the main components that drive the cost of a washdown scale. Buying a washdown scale can cost you anywhere from $1200 on the low end to over $3000 for a higher end washdown scale.Be sure to look at the IP ratings on each component being spec’d for your scale. Take time to evaluate the environment that you plan on placing your wash-down scale and if the specifications that you chose can actually withstand the environment and work load. Set up a maintenance schedule for your scales to prevent common problems from arising.At American Scale we strive to bring the best content and resources to our customers. Be sure to check out our article “A Guide To Selecting A Bench Scale” to help with selecting the appropriate washdown scale for your operation. We also have articles on all things scales. From scale accessories, to truck scale foundations and warranties and even how much do truck scales cost.

What Is A Truck Scale Project Timeline

The truck scale Roadmap

The truck scale installation process can seem a bit convoluted when one doesn’t understand all that is involved. The infographic above helps lay out the entire truck scale building process. This article will briefly go over each step in the truck scale building process.

Site Review

The site review is what you do before you ever even begin to break ground and start the construction process. When you are performing a site review you want to do a walkthrough of the build site, noting the possible places to install the scale as well as noting potential pitfalls that could arise at the site. Essentially this step is the initial preliminary step of mapping out the truck scale build.

Purchase Scale

This step is where you spec out and make your scale purchase. Depending on which company you decide to go with will determine the delivery time and cost. Once you have secured a delivery date and shipping destination, the next step is to start getting te site prepped.

Set Schedule

Setting the schedule for the truck scale build is where you work with the site manager to get a build schedule into place. Coordinate with the site manager and walk the site and plan which components will be installed in designated locations. This is also the time where you coordinate with the contractor who will be pouring concrete. This step is reserved for setting the schedule for the remainder of the build.

Construction Begins

This is the “breaking ground” portion of the build. In this step is where you start digging the trenches for cables and electronics connecting to the truck scale being installed. Along with digging the trenches, this is also when the pouring of the concrete for the foundation begins as well. Keep in mind that the curing process for the foundation will take 14 days to completely cure.

Scale installation

The scale installation is where all the planning and scheduling comes together. The scale is delivered via tractor trailer to the build site. The scale deck is set into the foundation by a crane. Once the scale is properly set, the team installing the scale will then anchor down the deck and all accompanying wiring and connections. Typically if the deck is a steel deck then the installation process can tak one day to complete. It will be a lot onger (30 days) for a concrete deck.

scale calibration

After the scale has been properly installed, it is time to calibrate the scale and do a final systems check. During the calibration phase, the installation team will check to make sure the load cells are measuring the weight and that the scale is properly weighing correctly. After calibration is complete, the team will run final tests on the systems operating the scale.

conclusion

Installing a truck scale is a lengthy process, but with proper planning and scheduling, the entire process will seamingly flow together. You can download the roadmap infographic to help you track your progress.

Common Problems With Bench Scales.

BENCH SCALE ISSUES

Industrial legal for trade bench scales are ideal for small spaces as they take up a minimal amount of room while providing maximum accuracy and durability in a variety of industrial environments. These multi-purpose scales are built to withstand daily use in both wet and dry areas and are typically affordable. There are some models that are even approved for use in hazardous areas like chemical plants, steel mills, etc. Regardless of how small the bench scale is, however, it’s critical to keep it maintained and cleaned so it continues to perform in a reliable manner. This article will cover the common issues that occur during the ownership of a bench scale.

SCALE IS NOT RECEIVING POWER

Believe it or not, one of the common issues with a bench scale is lack or loss of power. A scale not powering on can be a variety of issues from mechanical to electronic. Begin by checking the power source for any issues and that it fits into the outlet. If the scale operates with batteries, double-check that they are charged and don't need to be replaced. These might seem like basic items to check, but you'd be surprised how much time and hassle this could save you in the long run. 

• Check the power supply to make sure it is correctly plugged into the scale and power outlet.

• Check that the power switch to the scale is flipped on

• Verify the voltage going to the scale matches the power supply labels on the scale

DISPLAY IS NOT WORKING

An issue that somewhat gets overlooked is a blank display or the display is not reading or working correctly. One way you will notice this is when the display may be pixelated or is displaying non sequential figures. These can be from the cause of a faulty display. There are a few reasons why this could occur. One reason could simply be that the power source is not plugged in or the scale is not turned on. Other contributors to this issue is that a fuse in the scale could be burned out or the screen display is broken and needs to be replaced. 

• Check power is going to the scale and the switch is on

• Verify the voltage going to the scale matches the power supply labels on the scale

• Check the display screen that there is no damage and that it is proper connected from the inside

• If you have a remote display, be sure to check the cables are connected properly.

• Check the scale indicator to see if it is properly connected

• If you have a scoreboard, then check to ensure it is properly connected

INACCURATE WEIGHT READINGS

Inaccurate readings can plague a scale more than one may realize.These inaccurate readings are primarily the result of a scale being out of calibration, debris buildup under the weighing platter or a broken component. An inaccurate reading can cause significant issues in almost any business. A bind prevents the scale from receiving the correct amount of load. A bind can occur when a buildup of debris or foreign objects accumulate under or around the scale. It is good to set up a daily and weekly cleaning schedule for the scale to make sure it is void of any dust, debris or moisture. 

• Check pan is installed correctly and clear any obstructions

• Calibrate to make sure that the scale is measuring correctly

• Make sure that the scale is set to the correct measuring units

• Check the junction box to ensure everything is wired properly

• Is there a scale calibration schedule? If so, is it being followed

• Check the weight platter to see if there is debris under. Most are stainless steel for easy cleaning

• Check your load cell, whether it is analog or an electronic load cell depends on the owner

SCALE NOT ZEROING OUT

There can come a time where your scale is not zeroing out between measurements. One of the reasons for this is the amount of debris and grime buildup. Dirt, dust and other residue can build up in the seams of your scale over time if you’re not cleaning it regularly. Even the slightest bit of dust underneath the actual scale can affect your measurements, and any buildup directly on the pan certainly affects it. Make a point to do daily and weekly checks on your bench scale. Checking the power source, under the platter and around load cells to ensure that the scale is free of moisture, debris and built up dust. Also make a point to run a few tests to make sure that the scale is zeroing out between each measurement.

• Check the weighing platter and ensure that there is no build up underneath

• Do a weight test between measurements to ensure the scale is zeroing out

• Clean scale around and under the platter and load cells

UNSTABLE SURFACE

When weighing anything, it is important to make sure that the scale is on a level and stable surface. This will keep the scale from shifting, thus providing an inaccurate measurement. The unstable surface causes the measured weight to shift, thus giving an inaccurate reading. Since bench scales are designed to take up minimal space as well as sit on a flat surface, be sure to make sure that the adjustable feet on the scale are all the same height and that the bench itself is also level and stable. 

• Check the platform that the scale is on that it is stable

• Ensure that the scale’s adjustable feet is on the scale is level

• Check the weighing platter to be sure that it is level and even on the load cells.

HONORABLE MENTION

The aforementioned troubleshooting tips for your bench scale system are a good standard to follow when it comes to figuring out any issues that your scale will have. One less common issue is receiving different weight measurements on different areas on the platform. For example, if you weigh an object on one side of the scale and the reading is the correct size. Then if you weigh the same object on a different side of the scale and the measurement comes up inaccurate. This can happen by the platter not being correctly on the platform. One of the feet on the scale could need adjusting to be level because they are causing the scale to not be level. A good practice to prevent this is to check the platter, platform and around the load cell to ensure that there is not anything that is obstructing the scale from getting an accurate measurement. Another thing of note is that knowing your weighing application, essentially what the scale will mainly weigh and how often.

CONCLUSION

A bench scale just like any other scale needs to be properly taken care of. Scale manufacturers will usually include a suggested maintenance schedule to follow to prevent common problems. Neglecting maintenance and service will cost you time and money in the long run. Looking after your product can prolong its lifespan, provide more consistently accurate results and potentially reduce your parts and labor costs. Remember to Avoid prolonged exposure to harsh environments, Calibrate your balance at regular intervals and keep your scale clean and tidy. These issues may be common, but they will become less common if you follow the aforementioned tips.

At American Scale Be sure to check out our Learning Hub to find more in depth articles on all things scale related. From scale accessories to truck scale foundations, or warranties we offer articles on everything scale related. To learn more about bench scales, be sure to check out our article Bench Scale Basics. 

How Much Does A Bench Scale Cost?

How much does a bench scale COST?

Pricing a bench scale can be a daunting task, when trying to figure out what scale will work for your operation and will be able to handle the environment it is in. Bench scale manufacturers will have different features and options for their scales, some will have a steel deck, while others will be full washdown. This article will go over the cost of purchasing a bench scale and other components that could influence the price.  

WHAT IS A BENCH SCALE?

A bench scale is a scale designed to be placed on a table or counter during weighing. It is very different from a truck scale in both scope and size. They don’t take up much real estate, but still include a large weighing pan for various size objects. Some bench scales have integrated indicators and keyboards, making a more compact design. While other bench scales may include a detachable indicator, remote display which can be wall-mounted for easy viewing. Bench scales are versatile and widely used in various industries for a broad range of applications.. Despite a compact footprint, they’re often packed with useful features and functions.  

APPLICATIONS

Knowing what your legal for trade bench scale system will be used for can help you determine what scale and price range will work best for you. You may realize that you need a scoreboard because the space needed The most common weighing applications for bench scales are check weighing and counting. In assembly workshops or production workshops, bench scales are ideal for weighing raw materials, piece counting before packaging, or during quality control. Understanding what your scale will be weighing mostly can help you set a budget so you don’t end up under or over spending.  

WHY ENVIRONMENT MATTERS

When searching for a bench scale, you will want to consider what environment your scale will mainly be in. You also want to consider how often the scale will be washed along with the area. Ultimately the environment will help determine how heavy duty your scale will be. With more protection and components, the pricing of the scale will reflect those options. The environment will determine the best component options for your bench scale. 

FEATURES TO CONSIDER

The features that a bench scale is equipped with range from power supplies, stainless steel surfaces to ensure easy cleaning as well as various indicator and keypad options depending on your setup. Do you want an analog or electronic load cell? What kind of scale indicator are you wanting? Overload protection ensures the scale isn’t compromised by excessive weight, and can help it last longer. These features can be options to make the scale more user friendly and streamline the weighing process. For easy portability, shop for a scale that includes a rechargeable battery in addition to an AC adaptor. When searching for a bench scale with a rechargeable battery, be sure to take note of how long the battery can operate without being recharged. 

PRICING THE OPTIONS

While on the journey of selecting your new bench scale, there will be some options that need to be considered. These options can influence the price of the scale, and it is good to know what options are beneficial for you and your operation. One of the options that is considered is power-saving. To save battery life, some scales allow users to program the backlight to ‘on’, ‘off’ or ‘on only when weighing’.  Some scales have a more “all in one” setup where the indicator, keypad and other components are all integrated into the scale itself. This is usually to help save space and make the scale more portable. There are options for the platter size, all the way down to if the keypads have automatic backlighting. The options can seem overwhelming, but determining the best options to equip your scale is based on application, environment and frequency of use.  

CONCLUSION

Affordable and easy-to-use bench scales provide the functions and precision required by businesses ranging from small offices to large factories. Bench scales can provide professional weighing solutions within a limited budget and can be used almost anywhere. A well maintained scale will extend its overall lifespan, so proper maintenance is a must.

When it comes down to it, the cost will vary depending on different factors. On the low end, one can expect to spend anywhere between $100-$300 for a basic low level bench scale. Whereas on the high end, the scale can end up exceeding $1,000.  Research can help you figure out what scale and options will be the right fit for you. At American Scale we work hard to bring the most up to date resources.

For a more in-depth look at what bench scales entail, then head over to our products Page. Be sure to read up on other articles like how much do truck scales cost or even truck scale foundations. We also have articles on warranties, scale accessories and a guide for scale calibrations and our popular common problems with bench scales.

How To Pick The Right Truck Scale Company

SEARCHING FOR THE RIGHT COMPANY

When starting out on your legal for trade truck scale journey, one may question how to go about picking the best truck scale manufacturers that fit their needs. There are things one will have to consider other than if they have the best price. This will go over some of the things you will want to consider when going through the truck scale selection process. 

WHAT’S YOUR BUDGET?

The budget when purchasing a scale can be tricky because you have to think about your long and short-term goals. Determining the size of the scale and what it will be used for is one thing. Your budget is another. The first thing to realize is all that you will need for a full build. For a proper scale system, you will need to consider the truck scale foundation, if you go with a steel deck or not. When researching a scale company, it is important to go with one that fits inside of your budget.

One way to do this is looking at all that is offered from said company if you were to work with them. What is included with the purchase of a scale? Will you receive maintenance on all components including load cells? Do the scales offered fit within your budget? For larger projects, will the company work with you and your budget to find the best scale for you? These are the makings of a good company. When it comes to determining your budget, it’s all about finding the right balance between short and long-term.

Truck scales are a major investment so make sure you know what impacts the price of a truck scale before going out to purchase one. The right company will be able to identify this and help guide you through the process. Some things to consider when pricing out your scale and searching for a company are as follows:Do you need a remote display?Are you using analog or electronic load cells?What kind of scale indicator do you need?What are the weighing applications your scale is used for?Will you use additional scale accessories?

 

QUALITY AND KNOWLEDGE OF THE STAFF

When it comes to picking the right scale and company, there are a lot of technical factors involved. The best way to be sure that you are getting the right truck scale company for you is by consulting with experts in the field. There is nothing wrong with contacting a company to help answer the more detailed questions that can’t be answered through a Google search. 

A good company with a knowledgeable and responsive staff is one of the best qualities a company can have. With minimal research, It can be easy to purchase the wrong scale for your operation, especially if you are new to truck scales in general. For example, you may need a scale for your warehouse, but decide to purchase a shipping scale thinking it will be a sufficient choice. Granted, a shipping scale may be able to weigh the products coming through. The issue comes into play when the internal parts suffer damage from moisture and dust floating around in the work environment.

With the minimal research the scale picked ended up being the wrong scale, thus costing more money in the long run.By going through a scale company with knowledgeable and helpful staff, they can help guide you and keep you from purchasing the wrong scale for your business. A good company will work with you throughout the lifespan of your scale. Going with a company that is mainly based online will have perks cost wise, but will lack on the customer service side. Consider what services the company you are considering offers.

From working with you at the start of the truck scale installation, as well as performing scale calibrations on a regular schedule (scale calibrations are meant to be performed once a quarter depending on usage). When looking for a scale company, remember to pay attention to the quality of their staff and products.   

SERVICE AND MAINTENANCE QUALITY

Service and maintaining your scale is inevitable and when looking for a good company, knowing what services are provided when it comes to maintaining your truck scale is an important part of choosing the right company. There are common problems that you will encounter during your ownership As mentioned earlier, your budget plays a big role  in your overall decision.

When looking at what is involved with maintenance, it is important to discuss with the company you are considering how their maintenance and service works. How far do they travel for service? Do they offer other services like pressure washing or calibration tests? Some of these services will be included in the warranty for a limited time. But be sure to look into what is included. For example a scoreboard or junction box may not be covered, so it is good to look to see what exactly is included. If you want to learn more about warranties then check out our article “The Guide To Truck Scale Warranties' ' to help explain what is included in larger detail. 

 

CONCLUSION

When it comes down to it, choosing the right truck scale company will save you downtime and costs in the long run. The task can feel overwhelming when searching for the right company, but taking the time to research and contact companies will get you on the right track. When starting on your truck scale journey, it is important to keep in mind the above points. At American Scale we strive to bring our customers the best service and resources. Be sure to check out some of our more in depth articles such as How much do truck scales cost, or whether you need a stainless steel indicator or washdown. “5 Biggest Mistakes When Buying A Truck Scale” and “The Cost of a Turn-Key Truck Scale” among others. 

5 Biggest Mistakes When Buying a Truck Scale

Truck Scale Buyers -

Don’t Make These 5 Common Mistakes

As a truck scale buyer, you need to make sure you avoid these common pitfalls. Too often one of these mistakes can torpedo and entire truck scale project. Don’t let that happen to you; review these top 5 mistakes and how to avoid them.

#1 Wrong location

Where to put your truck scale. Don’t put it in a low-lying area. Low lying areas are where all the water on the property will collect or at a minimum run through. Water and scales are never a good combination. Even with today’s hermetically sealed load cells, there are still multiple weak points on scale electronics that water will damage.

Second, a low-lying area will collect build-up. What do we mean by build-up? Build-up is rocks, dirt, sand, or any other material that will wash or blow under the scale. This build-up will cause major scale weighing issues. The scale platforms overtime will begin to sit on the built-up dirt and not the load cells. What does this lead to? A scale that weighs light and not accurately.

Bottom-line consider the topography when selecting a location for you truck scale.

#2 Wrong Foundation Type

Too often truck scale buyers think they want a pit style foundation. Pit foundations have their place, but they are the exception and not the norm. A pit foundation sounds good in theory since it doesn’t require concrete ramps, take up less space, etc. But understand a true pit foundation will cost in concrete work 2-2.5x the cost of an above-ground foundation.

In addition, a pit scale is covered by confined space entry regulations, meaning the cost for maintenance goes up significantly. A concrete pit for a scale is like a big bucket on your property that will collect water. This means a sump pumping system must be installed and that moisture can begin to rust the scale from the underside faster.

Bottom-line, unless you need a pit foundation for a specific reason choose an above- ground. You and your scale will be happier.

To learn more about the different truck scale foundation types see this blog post.

#3 Wrong Scale Installation Company / Dealer

The old saying you cant get all three (fast, cheap, and good quality) is applicable when selecting a truck scale installer. Whatever you do ensure you have good quality. A truck scale is a 25-year investment that can be ruined if installed incorrectly. Make sure your installer is certified/licensed in your state, has required insurance (WC, GL,etc.), and have a track- record of previous installations that they can show you.

You can mitigate all the other mistakes but if your scale is installed incorrectly the rest of your work & planning will be useless.

#4 Poor Project Planning

As with any construction project having a good plan is paramount to success. Your project plan should be a partnership between you and your scale installation company. There are a number of moving pieces when installing a new truck scale. When will the scale arrive? Who is coordinating the crane? Is the foundation poured and cured? Are the conduits for cabling/wires laid out? Is there 120VAC power run to where the remote display will go? Do you need building permits? Will the scale connect to a computer? The questions go on and on. Lean on your scale installer to lead the project but understand as the buyer you carry many of the responsibilities of whether the installation timeline is met.

As the buyer you will most likely need to provide 120VAC power to power the scale; without power the scale installer cannot complete installation of the scale, calibration of the scale, or set-up of the indicator. Bottom-line, select the right scale installation company and build a strong partnership with them to ensure an on-time, on-budget truck scale installation.

#5 Wrong Scale

Selecting the correct scale for your project is foundational. We have dedicated a couple whole articles to all the options you must select (deck type, scale length, scale width, electronic or hydraulics, digital or analog, etc.). One focus point is buying a scale that is paired to number of trucks you plan to weigh daily and their average weight.

Do not buy a light or medium duty scale if you plan to pound150 logging trucks each weighing 90k lbs+ everyday across your scale. Buying a heavier duty scale will never hurt you.

For learning which deck type to select see this blog post.

The Guide To Truck Scale Warranties

THE IMPORTANCE OF WARRANTIES

Purchasing a legal for trade truck scale can be one of the more substantial costs for your operation. Perhaps one of the most important aspects to consider when purchasing a truck scale is the warranty. Regardless of the weighing application used, a warranty is essential to scale ownership. You need to be sure that you’re covered should something happen to the scale several years down the road. Warranties will usually cover certain components like load cells, calibration for both analog and electronic load cells, as well as warranties on scale indicators. As a truck scale is one of the biggest investments you’ll make, knowing that you have a “safety net” for when something happens will help in the long run.

NOT ALL WARRANTIES ARE CREATED EQUAL.

One of the biggest factors to consider is what warranty is packaged with your truck scale. Just how a truck scale one size does not fit all, the same goes for warranties. Some warranties may only cover steel decks for a year, but it is dependent on the condition of the truck scale foundation as well. The purpose of a warranty is to help protect your scale for its entire lifespan or the duration of ownership. As a customer, this is an area in which you should take time to evaluate options, as warranties will vary between manufacturers. Some manufacturers offer a very limited standard warranty with expanded warranty coverage at an added cost. There are key areas to consider when evaluating truck scale warranties, including maintenance, replacement parts, lightning protection, etc. Ultimately all truck scale warranties differ in one way or another. To make sure you are getting the protection that fits your needs, you must consider certain criteria listed below.

WARRANTY COVERAGE

Understanding what is covered under your warranty can help in many cases, especially with ongoing productivity and profitability, which in turn leads to a scale’s dependability and accuracy. When looking at various warranties, one wants to take a look at the following criteria:

• Types of components covered

• Types of failures covered

• On-site labor

• Travel costs for technicians

• Replacement parts

• Lightning (typically addressed in separate section warranty)

• Scale calibration covered

Depending on what is covered and what isn’t will help you decide on which manufacturer has the best warranty for you. There may be certain components that are excluded from the warranty, or that may be covered under their own separate warranty, so be sure to thoroughly review the warranty that you are interested in. Keep in mind that some of the fine print may mention the overall maintenance schedule or truck scale installation process to see if certain things are covered.

DURATION OF COVERAGE

The duration of coverage is very important to whether your truck scale will still be under warranty or not during the time of purchase. Some manufacturers prorate their level of coverage as the scale ages. That means their warranty may only cover a percentage of any covered repair after a few years. Warranty duration can vary in length and will have different conditions that issues will fall under. Some warranties will be void if there are signs of improper maintenance (junction box not being maintained), so be sure to keep a long of when you service your scale. To get a better understanding on the duration of a warranty, check out our article “How Long Are Truck Scale Warranties?” in our Learning Hub.

 

MANUFACTURER RESPONSIVENESS

When the time comes where you have to use your warranty, one thing to consider is how responsive the manufacturer is when resolving your issue. Does the scale manufacturer have a local sales/service or distributor? If not, someone may need to be dispatched from another location, and if labor and travel is not included, then that will be an extra cost to consider. It may be up to you to consider the “what ifs'' and determine how responsive you think a company will be in an emergency situation. There may be some things that are not covered by the warranty and may require you to find an independent repairman. Things like your scoreboard, remote display or even your stainless steel components. Be sure to read the warranty in full.

CONCLUSION

Essentially all truck scales will eventually require service. Most scale owners want to have a reliable partner for service and a plan to ensure the scale’s performance. The time it takes to develop this plan can be well worth the effort in the resulting peace of mind. Taking the time to review the warranties and what they include can help you pick the right one for you. Below is a chart showing the warranty breakdowns for various manufacturers. At American Scale, it is our goal to bring you leading information about everything involving scale systems. Be sure to check out our articles on topics such as How much do truck scales cost, common problems scale owners experience, and even a scale accessories price guide.

The Differences With Truck Scales

SCALING THE DIFFERENCE

Truck scales are designed to weigh trucks and heavy vehicles. A truck scale consists of a foundation, indicator, weighbridge, load cells, junction boxes and any required accessories. Even maintenance requires scale calibration, of both analog and electronic load cells. Each of these components comes in different types and materials depending on your specific weighing needs and environment, but if optimized properly then it will tie your scale system together.

ANATOMY OF A TRUCK SCALE

When looking at a truck scale, they can be broken down into several main components. The foundation, load cell, scale deck, terminal, junction box and cables make up a truck scale. The lifespan of the scale can be upwards of 25 plus years, if properly maintained. The weighing applications used will vary as well, but the process is typically the same. These components are pretty uniform among truck scales, granted there are differences in components (steel or concrete deck, hydraulic or digital load cell, etc). There are also other components that you will need to consider for a truck scale. Categorized as truck scale accessories, you will look at things like a remote display, scale indicators (washdown or stainless steel) or even scoreboards. Component type is entirely up to the preference of the buyer for the customization of the truck scale.

BETWEEN TO WORLDS: PIT OR PITLESS

One of the major parts of a build is the truck scale installation. Scale manufacturers will require you to have some sort of foundation if you are looking to do a full truck scale build. But the first thing you have to get in order is the truck scale foundation. When it comes to different types of truck scales it boils down to two different deck types. These two types are pit style and surface style. A pit scale is built over an excavation, and the surface of the weighing platform is flush with the ground. There was a point in time when all truck scales required pits in order to house the mechanical parts and suspension system. In current day those mechanical scales are being phased out, making pit style an optional choice. A Pitless, or open-sided scale is built up from a grade and have a profile about 28-51 cm. (11-20 in). They may have one or both sides open. The benefit of having an open side scale is that they can be installed rather quickly compared to a pit scale, which will take extra time to pour the concrete and wait for it to cure. Ultimately the decision to go with a pit or a pitless design really comes down to location and preference.

DECK CONSTRUCTION: STEEL VS. CONCRETE

The deck of the weighbridge is a very important part of operating a legal for trade truck scale. The deck is required for you to load the truck onto the scale to be weighed. With most scales, you have your choice of steel or concrete deck surfaces. Steel and concrete decks should provide equal weighing performance because both are built to the same design specifications. However, there are some differences that could make one deck type more advantageous for your site. Below is a chart showing the differences between steel and concrete deck surfaces. For more information regarding the differences with decks, check out our post on steel vs concrete decks.

 

THE PORTABLE ADVANTAGE

There may be situations where you need to weigh vehicles but only need a truck scale for temporary usage. This is where portable scales come in. Instead of a permanently fixed truck scale, portable scales make use of a steel frame that connects together in sections. The frame includes mounting locations for the load cells on which the deck will sit. For convenience reasons, portable scales will almost always use a steel deck since they are easier to transport. In most cases, the scale is designed to be partially disassembled for relocation simply by unbolting sections of the frame and deck structure. A crane can then be used to lift the sections as needed. Portable scales are a good option if you have a worksite where you are unable to have a permanent truck scale, then going portable may be a good option. If you have more questions on if you need a portable scale, our article “When is a Portable Scale a Good Option” will be a good place to start.

CONCLUSION

Truck scale selection comes in multiple options, but ultimately it comes down to what is the best option that fits you and your work site. Selecting the right scale for your operation will help you avoid common problems that could arrive. Choosing between steel or concrete, pit or open faced or even fixed or a portable scale, there is a bit of configuring required. A thing of note is to look at the manufacturer warranties to see which is the best. At American Scale we strive to bring great information and customer service to our customers. To find more in depth information concerning the turnkey cost, time taken to install or just common issues that show up during ownership. Our Learning Hub has an extensive selection of articles to help you along your journey, including our popular How much do truck scales cost?

Why Buy A Digital Truck Scale

WHY GO DIGITAL?

Digital weighing systems have shown to be an improvement over analog systems as technology continues to advance. Digital truck scales provide distinct advantages that increase efficiency, maintenance, and diagnostics. Even if you are still loyal to analog truck scales, it is still beneficial to learn about the new technology that is being presented. The following post will highlight the advantages and breakdown why a digital scale may be a good choice for you.

THE DIGITAL ADVANTAGE

Digital truck scales offer an assortment of advantages over analog scales. From being easily integrated to a remote display, to having easier methods of servicing them. Diagnostic options, ease of use and maintenance simplicity are some of the advantages to owning a digital legal for trade truck scale. They feature internal calibration and diagnostics that originate from within the digital load cell itself. Because of this electronic load cells can be easily replaced to save time and effort. In comparison to the analog scales that have been used, the digital scale has an ease of use factor and an easy to diagnose factor that give digital scales the advantage over analog scales. 

• Greatly reduces the time needed in diagnosing system failures.

• Digital load cells are calibrated to the system before shipment.

• Monitor the digital truck scale system in real time via remote monitoring.

• Lack of extra wiring and a junction box make maintenance quick and simple.

• Scale calibration is simpler due to the digital connection.

MAINTENANCE

Digital truck scales substantially reduce the time needed to diagnose potential failures, which reduces overall downtime due to load cell failure. Some load cells will have a stainless steel casing to help keep it protected from the elements. Since digital load cells are calibrated to the system before shipment, set-up time is minimal. With a completely digital system, there is little chance of loss of signal resolution due to an analog signal. After a truck scale installation is complete, make sure you have a good maintenance schedule. Maintaining a clean truck scale and load cell will increase the lifespan of your scale.

• Quick diagnosis from remote diagnostic software reduces guesswork by finding the cause of the issue.

• Simple load cell wiring layout for quicker maintenance times.

• Digital load cells are “plug and play” and come already calibrated for easy replacement.

• Ensure that the scale indicator is wired correctly to the Junction box.

• Make sure the scoreboard is properly wired. Improperly wired scoreboards can cause inaccurate readings.

• Perform a regularly scheduled washdown to prevent debris getting into the load cell. Steel decks will be a bit easier to clean under compared to concrete.

DIAGNOSTICS

The diagnostic process with truck scales can be a tedious and time consuming affair. An issue can arise that can take some downtime to pinpoint the problem. It can be a broken load cell or faulty cables. The advantage of diagnostics with a digital scale is that each load cell can be monitored individually. This helps to more accurately pinpoint where the issue is coming from in an efficient manner. Due to the efficient nature of digital scales, this cuts back on downtime.

• Digital load cells can monitor multiple attributes pertaining to the cell (capacity, weight counts, temperature, etc).

• Can monitor load cell calibration through diagnostic software.

• Individual load cell monitoring helps pinpoint issues quicker.

PROTECTION FROM DAMAGE

Digital truck scales provide load cells that have potting to prevent ingress from moisture and sediment. They come equipped with internal grounding to prevent damage due to surging or electrical complications. Also, if a load cell cable is damaged, digital load cells won’t need to be replaced—just the load cell cable will be changed out. This is a distinct advantage to a digital truck scale system.

• Equipped with internal grounding to prevent damage from power surges.

• If the cable is damaged then only the cable needs to be replaced.

• Provide in depth information on each load cell for predictive maintenance.

CONCLUSION

Digital truck scales provide more tools from an intracellular design aspect to give scale technicians added freedom from uncertainty and lost resources. A lot of scale manufacturers have good warranties for their load cells. A well made truck scale foundation will add to an overall well built truck scale site. Digital truck scale load cell design provides the end user with more tools to diagnose, replace, and save valuable time when load cell issues arise. Keep in mind that your weighing applications will also help determine the sort of issues you will come across. The common problems of digital load cells are mostly preventable with the tips mentioned above. Most importantly, end users can keep their scale operating for longer, with less interruptions and smaller intervals of downtime. At American Scale it is our mission to bring resources about all things scales. be sure to check out some of our past articles about truck scales including; How much do truck scales cost and others such as the cost of scale accessories and the differences between concrete and steel decks.

Common Issues With Owning a Truck Scale

Common Issues With Owning A Truck Scale

Performance issues can creep up at any time when owning any piece of machinery. The same with owning a car, an issue can arise where you lose power or have a fluid leak. The same goes for truck scales. This article will breakdown the common problems with truck scales. From scales not leveling out to scales reading the incorrect weight, these are some of the issues that will arise during the course of truck scale ownership. Depending on the weighing applications will determine some of the issues you may encounter. Below is a list of common issues along with tips to maintain the integrity of your truck scale.  Be sure to check out some more of our articles over at the American Scale learning hub.

DEBRIS AND WATER BUILDUP

A very common issue with owning a legal for trade truck scale is the buildup of debris and dirt under the truck scale. This buildup can affect the performance of the truck scale by the debris collecting around the load cell and cables, thus causing possible inaccurate measurements. A good way to combat this is to clean under the scale around two times a year. depending on the environment (rock quarries, asphalt companies, etc) you may want to have the underside of the scale cleaned every quarter or four times a year. It is wise to do weekly checks as well to ensure the integrity of the scale. The length of time needed toVisually inspect the platform daily basis to ensure that the scale is free of debris.If you are using a pit-mounted scale ensure the drainage system is not blocked.Check to make sure no water is ponding under or around your scale. Water under the scale can lead to rust and corrosion.Check the underside of a steel deck and power wash any debris from the underside.

INACCURATE SCALE READING

Accurate scale reading is a big problem that can arise during your truck scale ownership. When a scale reads inaccurately, it can directly affect the overall measurements of each truck you weigh. There are a few contributing factors that will cause inaccurate reading. Besides from the aforementioned debris and dirt buildup, one has to worry about possible electrical shorting which can cause the load cells to work inconsistently. The lifespan of a scale can come down to how well it is serviced and maintained. When scheduling a scale calibration, it will help keep your Depending on whether your scale is pit style or an above ground truck scale, you will want to use a pressure washer and a vacuum truck.Ensure drivers slowly load the scale to prevent abrupt changes in weight.Make sure that the scale is zeroing out between each weight readings.Check the underside for any buildup and power wash any debris buildup.Check around the load cell and cables to ensure everything is connected properly.

DAMAGED OR INTERMITTENT LOAD CELL

Maintaining the integrity of the electronic load cell is one of the most important aspects of owning and operating a truck scale. When a load cell is damaged, it can cause a slew of problems from not zeroing out to not reading the correct weight. Moisture, electrical issues and even vibrations can contribute to a load cell not operating properly. Note: You most likely won’t have any electrical issues with analog load cells.Ensure the scale location is void of any excess vibrating (nearby construction, landscaping, etc).Check the load cell’s stability by doing test measurements between different weights.Check the ground connections to ensure the cables are firmly connected and free of corrosion. 

ELECTRICAL ISSUES

Scales are composed of multiple components, and even though these components may be small in size, they can have a big impact on the functionality of the scale. If you have a stainless steel setup then it can lead to issues when there is lightning in the vicinity. Some issues can happen inside of the scale indicators. Electrical issues can affect how the scale operates and can possibly lead to inaccurate weight measurements or shorting out of the components. Lightning strikes can cause issues with all electrical components, including power surges and affect calibration performance as well. Your scale accessories could be a possible cause of electrical issues, so it is a good idea to check all the accessoriesCheck scale installation and that the load cells are grounded correctly.Check junction boxes for moisture buildup and that they are properly sealed and dry.Opt for lightning and transient protection for the scale and load cells.Check your remote display cable to ensure there is no exposure .

CONCLUSION

At American Scale, we want to provide as much information for our audience as possible. When it comes to truck scale ownership and other systems that use weighments, the main thing to remember when keeping your scale in operating order, it is good to look at preventative maintenance. The truck scale installation process if not done properly will lead to more issues down the road. A good maintenance schedule will help prevent issues with the truck scale foundation, scoreboard and the scale system overall. Also keeping a well serviced scale will also help keep your warranty in order as well. The tips mentioned above can help with preventing further issues from arising as well as help extend the overall life of the scale and its components. Setting up a daily, weekly and monthly cleaning and maintenance schedule is a good way to keep your scale measuring and working properly. Keep in mind that scale manufacturers will have different recommendations for maintaining their scales. Refer to the manual of the scale you own for brand specific tips. For more articles concerning your truck scale, head over to our leaning hub where you can find articles like How much do truck scales cost to the importance of truck scale software. 

Top 5 Truck Scales on the Market 2022

TOP 5 TRUCK SCALES ON THE MARKET 2022

Scales are a part of our daily life. Either directly or indirectly, scales are used to some capacity in just about every industry. Truck scales are no different. There is a lot of information regarding truck scales out there, but it can be a bit difficult to locate all the information needed in one spot. At American Scale, we are working hard to ensure that you receive all the information you need to get to help narrow down what would be the right scale for you and your organization. There are a plethora of truck scales with various sizes, weighing applications, options and features. Deciding on which scale is the best fit for you can feel a bit overwhelming. Starting the truck scale system journey can feel daunting, especially with all the different manufacturers and options, picking a truck scale is not as simple as picking out something to drink. This article will break down the top truck scales that you can purchase right now and explain the differences between the scales manufacturers listed. This article is a branch off from our How much do truck scales cost article.

Note: The scales listed are steel deck truck scales with a standard size of 70’x11’. We will look at electronic load cells. There will be links guiding you to deck types as well as loading cell types. All truck scales listed are legal for trade.

B-TEK CENTURION

B-Tek is one of the more known scale companies. The Centurion by B-Tek is a heavy hitter, designed to take anything thrown at it. The tread plate utilized is 20% (⅜”)  thicker than all standard scales in its class. The extra thickness adds to the overall durability of the scale, ensuring heavier weight is correctly read. The Centurion series has ease of use in mind, both from an operational and maintenance standpoint. The steel decks that are used are built to stand up to quite some rough environments. The good thing about the B-Tek scales is that they are easily customizable and easy to specify while ordering and configuring. The Centurion from B-TEK Scales is the only vehicle weighing system of its kind available, offering the latest digital technology in a unique, modular design. It's the most robust scale on the market, utilizing tread plates that are 20% thicker than all standard scales in its class. Its durable construction is designed for long life in tough environments. Providing 10 lb. graduations, the Centurion is the most accurate truck scale available. All their scales are legal for trade.

• Steel Deck - 3/8” tread plate

• Large top access covers for easy installation and service

• Stainless steel compression column load cells, hermetically sealed (IP68/69K)

• Dual calibration storage - download the calibration from the indicator to the load cells

CARDINAL ARMOR

Cardinal Scale’s steel deck ARMOR® series truck scales with digital SmartCell® load cells offer unmatched performance built to last a lifetime of heavy-duty weighing use. Cardinal is no stranger to scales and is one of the more reputable scale manufacturers Every facet of the digital truck scale weighbridge and electronics have been specifically built for long-lasting endurance, minimal upkeep, and IoT monitoring convenience. Depending on where you plan on installing your truck scale, you are going to want a scale that is able to handle your work environment and all the work it will need to handle. Cardinal Scale features a comprehensive line of truck scales for almost every heavy-duty vehicle weighing need. Cardinal Scale’s truck scale line features models that can be used in the most high-volume, punishing, and damaging environments. Ranging from portable axle scales to Cardinal Scale’s full-length, industry-leading ARMOR digital truck scale design, Cardinal Scale truck scales are used in multiple industries: logging, aggregates, mining, metal recycling, and agriculture.

• Load Cell Stands Pre-Installed for Lightning-Fast Installation

• 8-Inch-High Clearance Below Load Cells

• IoT-enabled iSite remote monitoring software

• SmartCell® stainless steel waterproof digital load cells

THURMAN DIAMONDBACK TRUCK SCALE

The Thurman Diamondback features an open bottom orthotropic design that forms a super strong low deflection corrosion resistant deck. Diamondback scales are equipped with Intalogix Technology, which gives the scales full protection from lightning. Touting a weight limit up to 135 tons and has a 90,000 lb CLC rating, which will exceed most state requirements. The Thurman Diamondback just as its name implies is a tough truck scale that is able to handle all that the job will throw at it. This is a good design for people who want both durability and ease of use. Thurman Scales are built to the highest standards in the industry as a direct result of years of truck-weighing experience in demanding workplace environments. The Double-Ended Shear beam design helps set Thurman industrial scales apart from the competition. Its design is self-restoring, providing users with one of the most reliable, durable, and forgiving scales in the industry.

• Solid deck design resists deflection and metal fatigue.

• Diamond tread, 1/4” thick deck plate promotes scale longevity.

• Interlocking platform design for easy, one-day installation.

• Low profile allows above-grade installation and shallow approaches.

RICE LAKE SURVIVOR TRUCK SCALE

SURVIVOR truck scales are designed to accommodate a minimum of 250 trucks per day for 25 years without weighbridge fatigue—equivalent to more than two million weighments. The steel deck on SURVIVOR scales features an open-bottom design, eliminating the cavity where moisture can collect, potentially causing rust. The SURVIVOR series is a great choice for high volume weigh stations. If you are running a weigh station that has heavy traffic then you may want to look more into the Rice Lake SURVIVOR series. The compact, low-profile SURVIVOR OTR steel deck installs quickly—ready to weigh heavy loads and withstand constant traffic in as little as one day, getting production processes up and running as quickly as possible. The SURVIVOR OTR steel deck features a wide-flange I-beam construction. 12-inch wide-flange beams on 11.5-inch centers run longitudinally with the traffic flow beneath a 5/16-inch diamond plate deck. The wide-flange I-beam construction helps minimize deflection (vertical flexing), a major factor in determining the life of the weighbridge.

• NTEP Certified per H-44, Class IIIL 02-003 Measurement Canada AM-5413

• 5-year or 12-year limited warranty on the weighbridge

• Up to 270,000 lb full scale capacity

• G-Force™ self-checking mounting system eliminates excess movement

EMERY WINSLOW ROADWEIGH II TRUCK SCALE

The Roadweigh II series has built up a standard to hold up against the elements from mother nature. The Hydrostatic load cells installed in the Roadweigh scales have a lifetime guarantee against failure from water, high-pressure washdown and power surges to name a few. This is the only hydraulic truck scale on the list, but it does an amazing job as a reliable and durable truck scale. The Roadweigh II series is also a bit more on the pricier side. The usage of concrete and steel can add to the cost and the duration of the entire build. Emery Winslow is known for their Hydrostatic load cells and have stood the test of time in many weigh stations around the country. The Roadweigh II is a good idea for a truck scale if you are wanting to go hydraulic over digital or analog. Emery Winslow scales are made in the U.S.A. and feature Hydrostatic Load Technology, the most rugged and durable industrial device on the market today. Demand for this technology is growing with the inability of electronic load cells to withstand the harsh environments of many industrial applications, in spite of hermetic seals. Water, lightning, power surges, abuse, welding, corrosion, and even rodents cause uncountable numbers of scale failures. For these reasons, electronic load cell scales are the most expensive to own and maintain. Hydrostatic load cells are immune to most of these conditions and provide a level of performance and reliability unmatched in the scale industry. They are the load cell of choice for today’s industrial users who understand low cost of ownership means greater profitability. 

• Top access makes it easy for new or existing pit installations

• Concrete weighbridge design using steel-reinforced 6″ concrete

• 10-year warranty against defects in materials and workmanship

• Hydrostatic load cells are guaranteed for life against failure from the elements

Breaking down the amount of truck scales that are on the market and the different scale companies available is a process, but there is always a starting point. There are a lot of things to consider when taking on such an extensive project for your site. There are a myriad of truck scales available to purchase with a lot of different configurations, options and features. There are more options available out on the market that will have different features and options mentioned above. The five that were listed above are among the best you can buy and have various price points to help fit into your budget. These scales also have the ease of use in mind along with the durability needed to handle the work loads thrown at it. With each scale listed, there are pros and cons to each, which usually can come down to preference or what exactly fits your needs. There are also accessories that you will want to consider, such as a remote display (scoreboard), junction box or scale indicator and other scale accessories. If you are still wondering whether you should get a steel or concrete deck, or are wondering about the truck scale installation process. Or are just curious about the overall cost of a truck scale or truck scale foundation. Our Learning Hub will help answer some lingering questions you may have. From common problems, to looking at steel or concrete deck truck scales or even figuring out the importance of truck scale software. The best thing to do is to figure out what it is you want to do with your truck scale. Knowing the desired outcome will also help you figure out which scale will be the best fit for you and your work site. The resources that have been mentioned above will help you figure out scale calibration, the lifespan and the length of time it will take to complete a build. Be sure to check more of American Scale content on all of our platforms linked below.

How Much Does A Turn-Key Truck Scale Project Cost?

Cost Of A Turn-Key Truck Scale Project

The installation of a new truck scale involves many different moving parts and pieces. Choosing the right scale and features along with project costs and timelines can become a bit overwhelming. Your scale company will have many questions which can affect the cost of your project. The fact remains that everyone wants to know the answer to a complex question – What does a turn-key truck scale installation cost? In this article, we will lay out what you can expect to be included in your turn-key project and how much you can expect to spend for different features.

Truck Scale Installation Labor & Calibration:

The first thing included on your quote would be a line for labor – installation and calibration. This typically runs between $4,000 and $7,500. If you have a new installation on a new foundation, the cost will be less. If you have a truck scale that you are replacing, the cost is usually a little higher due to the extra trips to your site and preparations made for the installation of your new scale. Installation and calibration will include all parts of your scale. The install team will also make sure that auxiliary devices are connected to include indicators, ticket printers, computer programs, kiosks, outside displays, and intercom systems. Conduit is typically installed by the contractors who you choose to build the scale house or wherever the scale operator will be located. Along with calibration, a “Placed into Service” form that the scale company fills out is sent to your state’s weights and measures office.  This ensures you are able to use your scale in a legal for trade application. 

Crane Cost

Cranes are often used to remove old scales and set new scales into place. Crane costs typically range from $2,500 to $3,500. If you are removing an old scale, the cost of freight to remove the old scale off site to a scrap yard is included in this cost, particularly if it is a steel deck scale.

Concrete Foundation Cost

Concrete and foundation work is a big part of your new scale cost. Most scale companies provide an experienced concrete contractor to perform the site preparations. Once the site is ready, the contractor will form and pour the ramps, approaches, and foundation. For more information on these items, reference the article in our Learning Hub entitled “What Are the Truck Scale Foundation Types” Soil samples and other factors can determine the type of foundation that you need. A typical above-ground scale foundation with ramps and approaches will typically cost $30,000. Ask your service provider how to pick the right foundation. If you have an existing foundation, scales can be customized and built to fit so that no concrete work is needed! This could save you thousands so make sure you discuss this with your scale company.

Truck Scale Cost

Truck scales come in different shapes, sizes, and materials. To understand more about truck scale costs, reference our article in our Learning Hub entitled “How Much Do Truck Scales Cost” As a reference point, a truck scale will typically range from $45,000 for a basic analog truck scale to $80,000 for a high traffic, heavy-capacity scale. Your truck scale cost will include all parts and hardware needed to make your truck scale perform correctly for many years. The options are endless so spend some time in our Learning Hub and get to know how truck scales will help your operation before selecting which scale you buy.

Freight Cost

The final piece of your cost is freight. Freight can range from $2,500 to $4,500 based on your distance from the manufacturer and your local permitting laws. All truck scales are delivered on a flatbed 18-wheeler that is typically oversized load overweight.

Total Cost Turn-key Truck Scale Project

So now the big question – What is the bottom line?

For a new truck scale installation, you can expect to see a turn-key project cost around $100,000 - $115,000. There are factors that you can keep this down for you which your scale company can help explain. If you are replacing an existing truck scale with no concrete work required, your cost will be around $80,000. Don’t let the number scare you! Buying a truck scale from a reputable manufacturer can give you a truck scale that will last for 25+ years.

Also check out our article “Truck Scale Installation: What’s Involved” for more details on what to expect. Also look into our articls Guide To Truck Scale Warranties

 Closing Words

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

How Much Does A Digital Truck Scale Cost?

What does a digital truck scale cost?

You may have heard of digital truck scales, but what exactly is a digital truck scale?  In this article we discuss both what a digital truck scale is along with how much one would cost you.  Digital truck scales truly are the future so let's learn why that is.

Digital vs Analog Truck Scales:

Traditional analog truck scales use, as the name implies "analog" technology.  In basic terms the loadcells send analog signals to the scale indicator where it is converted to a digital signal and a weight is displayed.  In comparison, digital truck scales generally have digital loadcells where the conversion from analog to digital signal takes place at the loadcell.  This is important.  Since the loadcells are sending a digital signal to the indicator, they are able to send loads of additional data.  You may be asking what types of data?  Well, it can include angles of the loadcell, temperature, humidity, if the loadcell has an error, calibration data, and much more.  One of the biggest benefits is stored calibration data.  This means if a loadcell or indicator needs to be replaced the calibration data is stored in the system and can be "pushed" into the new loadcell.  This allows scale service companies to respond much faster and cheaper in a pickup truck vs. a heavy-capacity test truck.  It saves you time and money.  A second important benefit is accessing scale performance and maintenance data remotely.  This takes the form of web-based platforms that allow both truck scale owners and scale service companies to monitor loadcells from their computers.  If a loadcell goes bad, automated alerts via text or email  are sent out.   Bottom line, digital truck scales offer a number of advantages over their analog counterparts.

So What Does A Digital Truck Scale Cost?

So what does not change between a digital and analog truck scale?  Generally, the scale deck itself is the same between the two.  Whether it is a digital or analog loadcell the structural steel design is normally the same.  The real difference is in the loadcells not the scale platform itself. Because of all these advantages numerous scale manufacturers offer digital truck scales.  They include Mettler Toledo, B-Tek, Cardinal, and Fairbanks.  Some of these manufactures have only recently added digital truck scales to their offerings, such as Cardinal Scales, providing evidence that the shift from analog to digital truck scales is underway.  So, you have decided you like the features of the digital truck scale and want to purchase one how much will it cost you?

So how much does a digital truck scale cost, ball-park pricing is $55,000 - $90,000.  This is for the most common truck scale type sold in the USA; a 70ft by 11ft steel deck.  

Like any truck scale there are numerous options that when chosen will determine the exact price.  Examples include length of the scale, width of the scale, scale deck type, model, and accessories required.  

Digital Truck Scale Makes & Models:

Below are the main truck scale manufacturers and their digital truck scale offerings.  Each has slight differences in the exact technology they use.  Each will claim their best.  All we will say is that any make & model digital truck scale is better than an analog truck scale.

B-Tek Digital Truck Scales:

The flagship digital truck scale for B-Tek is the Centurion.  Although they offer digital technology on a few other models in their lineup.  The Centurion utilizes 77k lb capacity compression style loadcells.  Their patented TruDigital technology along with Nexia Live Monitoring Software are both powerful tools for the digital truck scales. B-Tek uses traditional junction boxes to connect its loadcells together. B-Tek’s digital technology comes through a joint-venture with Bilancia Group of Italy.

Cardinal Digital Truck Scales:

Cardinal is a recent entrant to the digital truck scale industry.  Cardinal utilizes their patent SCBD Series SmartCell Digital loadcells along iSite remote monitoring.  They are used on the Cardinal Armor truck scale lineup.  Cardinal uses a SCBD 75k capacity double-ended shear beam loadcell.  This makes it unique as no other truck scale manufacturer offers this type loadcell in a digital version.   The Cardinal digital system does not require a junction box and uses a daisy-chain approach to link all the loadcells.

Fairbanks Digital Truck Scales:

Fairbanks Scales offers a hybrid digital system.  The loadcells are analog technology; however, utilizing their Intalogix junction box system they convert the analog loadcell signals to digital signals prior to being sent to the scale indicator.  The loadcells used have a 66k lb capacity rocker-column design. They are made by Minebea Intec.

Mettler Toledo Digital Truck Scales:

Mettler Toledo has offered digital loadcell technology in their truck scales for over two decades.  Their VTS231 model truck scale features their PowerCell PDX technology.  They utilize 100k capacity compression style digital loadcells.  Similar to the Cardinal, the Mettler Toledo digital system does not require a junction box and uses a daisy-chain approach to link all the loadcells.

 

Closing Words

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.